a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151761 k.huang 19nov2012 s.xi 19nov2012 s.xi 19nov2012 1:2 1 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 b ecr-15-000016 02jan2015 mr gb item no description part no -2 -5 -6 -7 -77 1 - 1 4-1633664-6 crimper, wire 4-1633664-6 1 1 1 1 1 2 - 1 455888-1 spacer, crimper 455888-1 1 1 1 1 - 3 - 1 6-2119582-3 crimper, insulation f premium 6-2119582-3 1 1 1 1 1 4 - 1 238011-3 block, crimper spacer 238011-3 1 1 1 1 - 5 - 1 1-2119757-0 depressor, shear 1-2119757-0 1 1 1 1 - 6 .. 1 item_6 - - - - - - - 7 - 1 1-240641-4 spacer 1-240641-4 1 1 1 1 - 8 - 1 1-1633930-2 anvil, combination 1-1633930-2 1 1 1 1 1 9 - 1 454276-5 floating shear, front 454276-5 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 - 24 - 1 1320928-6 strip guide 1320928-6 1 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 2 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 1 - 29 - 1 2119959-3 assembly, strip guide 2119959-3 1 1 1 1 - 30 - 1 1320908-2 spacer, strip guide 1320908-2 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 1-1752356-8 support, terminal 1-1752356-8 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 1-2079383-5 scr, bhsc, rohs (m8 x 40) 1-2079383-5 1 1 1 1 - 44 - 1 2161311 ram, stepped, amp style, side feed 2161311-1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 - 56 - 1 1338683-8 feed pawl 1338683-8 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 69 - 1 2119943-1 washer, spacer 2119943-1 1 1 1 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 78 - 1 1633470-2 extension plate 1633470-2 1 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 - 82 - 1 1-455888-5 spacer, crimper 1-455888-5 1 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 120 - 1 455888-1 spacer, crimper 455888-1 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - item no description part no -2 -5 -6 -7 -77 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-7 cam, snail, insulation adjustment 2119082-7 1 1 1 1 - 245 - 1 2161314 ram, stepped, atlantic, sf, non-adj 2161314-1 - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 259 - 1 1803078-2 spacer, precision 1803078-2 1 1 1 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - 267 - 1 1633782-2 fence 1633782-2 1 1 1 1 - 269 - 2 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 2 2 2 2 - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151761 -2 b fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151761 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151761 -4 - - - 2151761 -5 b fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-2 2151761 -6 b non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151761 -7 b fine crimp height adjust none - - - - - - - 7- 2151761 -7 a crimp tooling kit - - - - - - - - terminal data: yazaki terminal yazaki crimp specification terminal name: l type connector wire strip length insulation diameter range 7.50-8.50 mm [.295-.335 in] n 4.90-5.80 mm [.193-.228 in] terminal application specification wa1802 rev a - - - - - terminals applied te terminal c1__dwg_pn_1_0 yazaki terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 yazaki terminal c1__dwg_pn_4_0 1949899-1 c1__dwg_pn_1_1 7114-3250 c1__dwg_pn_2_1 wire size crimp height mm [inch] 8.00mm2 w1__dwg_wgauge_1 2.70+/-0.05 [.106+/-.002] w1__dwg_crimp_ht_1 7.00mm2 w1__dwg_wgauge_2 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_2 6.00mm2 w1__dwg_wgauge_3 2.50+/-0.05 [.098+/-.002] w1__dwg_crimp_ht_3 5.00mm2 w1__dwg_wgauge_4 2.40+/-0.05 [.094+/-.002] w1__dwg_crimp_ht_4 applicator data crimp size type wire 6.30 mm [.248] f insul 8.50 mm [.335] f applicator instructions 408-10389 crimp height reference setting 3.6 w1__fa_setting_1 2.8 w1__fa_setting_2 5.9 w1__fa_setting_3 6.8 w1__fa_setting_4 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) terminal data: yazaki terminal yazaki crimp specification terminal name: 9.5mm receptacle wire strip length insulation diameter range 7.50-8.50 mm [.295-.335 in] n 4.90-5.80 mm [.193-.228 in] terminal application specification wa1802 rev a - - - - - terminals applied te terminal c1__dwg_pn_1_0 yazaki terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 yazaki terminal c1__dwg_pn_4_0 1572755-1 7116-3250 wire size crimp height mm [inch] 8.00mm2 w1__dwg_wgauge_1 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_1 7.00mm2 w1__dwg_wgauge_2 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_2 6.00mm2 w1__dwg_wgauge_3 2.60+/-0.05 [.102+/-.002] w1__dwg_crimp_ht_3 5.00mm2 w1__dwg_wgauge_4 2.40+/-0.05 [.094+/-.002] w1__dwg_crimp_ht_4 crimp height reference setting 2.8 w1__fa_setting_1 2.8 w1__fa_setting_2 4.8 w1__fa_setting_3 6.8 w1__fa_setting_4 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151761 -4 servo feed with "fine crimp height adjust": 8- 2151761 -5 servo feed with "non-crimp height adjust": 8- 2151761 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 3.05 . *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version 1 1 1 1 1 4 4 12 1 9 10 6 6 6 9 10 7 7 8
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151761 k.huang 19nov2012 s.xi 19nov2012 s.xi 19nov2012 1:2 2 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 8.00 0.50 0.315 0.019 [ ] 18.60 0.732 [ ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 24 38 242 33 41 54 21 28 82 30 19 34 67 32 243 244 46 10 241 11 70 63 3 53 50 44 247 13 12 52 7 69 5 66 62 246 245 213 1 8 51 20 166 29 78 252 39 260 54 164 a 119 23 25 26 27 61 95 96 259 60 79 2 120 267 269 34 8 ref ref 29 30 ref ref 267 terminal support location feed track position guide by wire barrel item 30 located at rear holes feed type 49 248 250 249 238 136 137 163 172 135 240 133 198 117 ref cam position sheets 3 & 4 are not required for atlantic version 59 56 11 2 2 2 2 8 2 7 7 2 10 1 1 1 1 1 1 11 6 6 6 air feed 30mm stroke 40mm stroke 4 2 servo latch plate a servo feeder not included a pneumatic
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151761 k.huang 19nov2012 s.xi 19nov2012 s.xi 19nov2012 1:2 3 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 set up gauge 2119599-1 applicator data crimp size type wire 6.30 mm [.248] f insul 8.50 mm [.335] f applicator instructions 408-10389 terminal data: yazaki terminal yazaki crimp specification terminal name: l type connector wire strip length insulation diameter range 7.50-8.50 mm [.295-.335 in] n 4.90-5.80 mm [.193-.228 in] terminal application specification wa1802 rev a - - - - - terminals applied te terminal c1__dwg_pn_1_0 yazaki terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 yazaki terminal c1__dwg_pn_4_0 1949899-1 c1__dwg_pn_1_1 7114-3250 c1__dwg_pn_2_1 wire size crimp height mm [inch] 8.00mm2 w1__dwg_wgauge_1 2.70+/-0.05 [.106+/-.002] w1__dwg_crimp_ht_1 7.00mm2 w1__dwg_wgauge_2 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_2 6.00mm2 w1__dwg_wgauge_3 2.50+/-0.05 [.098+/-.002] w1__dwg_crimp_ht_3 5.00mm2 w1__dwg_wgauge_4 2.40+/-0.05 [.094+/-.002] w1__dwg_crimp_ht_4 crimp height reference setting 3.6 w1__fa_setting_1 2.8 w1__fa_setting_2 5.9 w1__fa_setting_3 6.8 w1__fa_setting_4 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 4-1633664-6 crimper, wire 4-1633664-6 1 1 1 1 2 - 1 455888-1 spacer, crimper 455888-1 1 1 1 - 3 - 1 6-2119582-3 crimper, insulation f premium 6-2119582-3 1 1 1 1 4 - 1 238011-3 block, crimper spacer 238011-3 1 1 1 - 5 - 1 1-2119757-0 depressor, shear 1-2119757-0 1 1 1 - 6 .. 1 item_6 - - - - - - 7 - 1 1-240641-4 spacer 1-240641-4 1 1 1 - 8 - 1 1-1633930-2 anvil, combination 1-1633930-2 1 1 1 1 9 - 1 454276-5 floating shear, front 454276-5 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 - 24 - 1 1320928-6 strip guide 1320928-6 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 - 29 - 1 2119959-3 assembly, strip guide 2119959-3 1 1 1 - 30 - 1 1320908-2 spacer, strip guide 1320908-2 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 - 34 - 1 1-1752356-8 support, terminal 1-1752356-8 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 1-2079383-5 scr, bhsc, rohs (m8 x 40) 1-2079383-5 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 - 56 - 1 1338683-8 feed pawl 1338683-8 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 69 - 1 2119943-1 washer, spacer 2119943-1 1 1 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 78 - 1 1633470-2 extension plate 1633470-2 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 - 82 - 1 1-455888-5 spacer, crimper 1-455888-5 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 120 - 1 455888-1 spacer, crimper 455888-1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2161312 ram, stepped, asian style, side feed 2161312-1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - item no description part no -22 -25 -27 -77 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 - 244 - 1 2119082-7 cam, snail, insulation adjustment 2119082-7 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - 259 - 1 1803078-2 spacer, precision 1803078-2 1 1 1 - 267 - 1 1633782-2 fence 1633782-2 1 1 1 - 269 - 2 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 2 2 2 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151761 -2 b fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151761 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151761 -4 - - - 2- 2151761 -5 b fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-2 2- 2151761 -7 b fine crimp height adjust none - - - - - - - 7- 2151761 -7 a crimp tooling kit - - - - - - - - terminal data: yazaki terminal yazaki crimp specification terminal name: 9.5mm receptacle wire strip length insulation diameter range 7.50-8.50 mm [.295-.335 in] n 4.90-5.80 mm [.193-.228 in] terminal application specification wa1802 rev a - - - - - terminals applied te terminal c1__dwg_pn_1_0 yazaki terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 yazaki terminal c1__dwg_pn_4_0 1572755-1 7116-3250 wire size crimp height mm [inch] 8.00mm2 w1__dwg_wgauge_1 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_1 7.00mm2 w1__dwg_wgauge_2 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_2 6.00mm2 w1__dwg_wgauge_3 2.60+/-0.05 [.102+/-.002] w1__dwg_crimp_ht_3 5.00mm2 w1__dwg_wgauge_4 2.40+/-0.05 [.094+/-.002] w1__dwg_crimp_ht_4 crimp height reference setting 2.8 w1__fa_setting_1 2.8 w1__fa_setting_2 4.8 w1__fa_setting_3 6.8 w1__fa_setting_4 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151761 -4 servo feed with "fine crimp height adjust": 8- 2151761 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version 1 2 4 9 1 1 1 1 1 1 4 10 6 6 9 10 7 7 8
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151761 k.huang 19nov2012 s.xi 19nov2012 s.xi 19nov2012 1:2 4 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 8.00 0.50 0.315 0.019 [ ] 18.60 0.732 [ ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 151 250 249 238 136 137 163 172 135 240 133 198 117 ref cam position sheets 1 & 2 are not required for pacific version 1 3 4 5 7 8 9 10 11 12 13 19 20 21 24 28 29 30 32 33 34 139 38 39 40 41 140 141 50 51 52 53 143 144 62 63 66 67 69 70 82 166 213 241 242 243 244 246 145 251 152 143 164 a 119 23 25 26 27 61 95 96 259 78 79 2 120 267 269 feed track position guide by wire barrel item 30 located at rear holes 29 30 ref ref 267 ref ref terminal support location 34 8 59 56 4 2 servo latch plate a servo feeder not included 30mm stroke air feed a pneumatic 7 7 8 2 2 2 2 2 11 10 1 1 1 1 1 1 11 6 6
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