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power management SC4620 low input voltage, high effciency, 2.5a integrated fet synchronous step down dc/dc regulator the SC4620 is a highly integrated synchronous step-down dc/dc regulator designed for low input voltage range of 2.3v to 5.5 volts. it can deliver 2.5a continuous output current with the output voltage as low as 0.5 volts. the internal low r ds(on) synchronous power switches eliminate the need for external schottky diode while delivering overall converter effciency up to 95%. a power good pin is available to monitor the output voltage status. operating frequency is adjustable from 200 khz to 2mhz with a single resistor and it can be synchronized to an external clock. the SC4620 offers adjustable current limit, soft start and over temperature protection to safeguard the device under extreme operating conditions. the soft start provides a controlled output voltage ramp up at startup. when a logic low is applied to the enable pin, the SC4620 enters the shutdown mode and it consumes less than 1a of current. the SC4620 is available in 4x4 mlpq-20 and it is rated over -40c to +85c ambient temperature range. ? low voltage distributed dc-dc converters ? telecommunication power supplies ? portable equipment ? xdsl ? vin range: 2.3 C 5.5v ? 2.5a continuous output current ? adjustable output voltage 0.5v to vin ? up to 95% efficiency ? synchronizable and programmable frequency: 200khz C 2mhz ? power good monitor ? <1a of shutdown current ? programmable soft start ? programmable current limit ? over temperature protection ? -40 to +85 c ambient temperature range ? 4x4mm mlpq-20 packages- weee and rohs compliant www.semtech.com 1 revision: june 25, 2007 description features features typical application circuit applications 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vout vin c9 c9 c5 c5 r3 r3 r7 r7 r5 r5 r2 r2 c7 c7 c4 c4 c8 c8 r6 r6 c1 c1 l2 l2 c2 c2 r4 r4 r8 r8 r1 r1 SC4620 SC4620 comp fb pgood sync/en vcc ss fs agnd ph iset pvin pgnd r9 r9 r11 r11 c3 c3 c11 c11 l1 l1
2 ? 2007 semtech corp. www.semtech.com power management SC4620 notes: (1) available in tape and reel only. a reel contains 3,000 devices for mlpq-20 package. (2) available in lead-free package only. device is weee and rohs compliant. ordering information pin confguration device top mark package SC4620mltrt (1) (2) sc 4620 mlpq-20 SC4620evb-mlpq evaluation board ja = 29c/w; jc = 2.5c/w. 5 5 4 4 3 3 2 2 1 1 d d c c b b a a ph vcc ph 10 nc sync/en agnd 6 nc 1 pgood nc 11 pvin pgnd top view 5 pgnd comp iset fb 15 20pin mlpq ph fs pvin 16 ss vcc 20 t 3 ? 2007 semtech corp. www.semtech.com SC4620 power management absolute maximum ratings exceeding the specifcations below may result in permanent damage to the device, or device malfunction. operation outside of the parameters specifed in the electrical characteristics section is not implied. electrical characteristics absolute maximum ratings unless otherwise specifed, v in = v cc =sync/en=3.3v, r osc =51.1k ?, r iset =27.4k ?, t a = -40c to 85c parameter symbol conditions min typ max units power supply start threshold voltage, uvlo v iuv v in rising 2 2.25 v hysteresis voltage, uvlo v iuvhy 120 mv supply current, shutdown i sd v sync = 0v 0.2 1 a supply current, operating i qswitching fb = comp, no load 7 10 ma i ql fb = 0.6v, no load 3.5 7 ma parameter symbol conditions min typ max units power supply input voltage operating range v in 2.3 5.5 v ambient temperature range t a -40 85 c junction temperature t j -40 125 c max. output current i outmax 0 2.5 a recommended operating conditions the performance is not guarantied if exceeding the specifcations below. parameter symbol maximum units supply voltage pv in , v cc -0.3 to 6 v pvin to vcc +/- 0.3 v fb, comp, iset, sync/en, fs, ss, pgood to agnd -0.3 to vcc+ 0.3 v pgnd to agnd +/- 0.3 v phase voltage to pgnd v phase -0.3 to pvin+ 0.3 v phase pulse voltage to pgnd tpulse < 50ns v phase -3 to pvin+ 2 v storage temperature range t stg -40 to 150 c junction temperature t j 150 c ir refow temperature t p 260 c 4 ? 2007 semtech corp. www.semtech.com power management SC4620 electrical characteristics (cont.) unless otherwise specifed, v in = v cc =sync/en=3.3v, r osc =51.1k ?, r iset =27.4k ?, t a = -40c to 85c. parameter symbol conditions min typ max units thermal shutdown thermal shutdown trip point t otp temperature rising 160 c thermal shutdown hysteresis t otp_hys 10 c synchronization, enable input sync/en threshold v enl logic low 0.8 v v enh logic high 2.0 v frequency range, sync f sync 20% higher than f osc 200 2000 khz oscillator osciilator frequency range f osc 200 2000 khz osciilator frequency accuracy r osc = 51.1k? 415 500 585 khz r osc =51.1k?, t a =t j =25c 435 500 565 khz ramp peak to valley (1) v pv 1.0 v ramp peak voltage (1) v p 1.25 v ramp valley voltage (1) v v 0.25 v soft start, current limit soft-start charge current i ss 6 a iset bias voltage v iset r iset = 27.4k? 0.45 0.55 0.61 v over current trip i ist r isit = 57.6k? 1.9 2.55 3.1 a output uvlo v ouv vfb drop 0.3 v hiccup period (1) t ochp 131072 clks error amplifer error amplifer open loop voltage gain (1) 100 db error amplifer unity gain bandwidth (1) 10 mhz output voltage slew rate, comp (1) 4 v/s source output current, comp fb = 0.4v 20 ma sink output current, comp fb = 0.6v 25 ma output voltage high, comp fb = 0.4v, i comp = -1ma 2.5 v 5 ? 2007 semtech corp. www.semtech.com SC4620 power management electrical characteristics (cont.) unless otherwise specifed, v in = v cc =sync/en=3.3v, r osc =51.1k ?, r iset =27.4k ?, t a = -40c to 85c. parameter symbol conditions min typ max units error amplifer (cont.) output voltage low, comp fb = 0.6v, i comp = 1ma 0.1 0.25 v feedback voltage v fb 0.4925 0.5 0.5075 v vcc = 2.3v to 5.5v -2 + 1 +2 % input bias current (1) i fb fb=v ref 60 na power switches high-side p-mosfet r dsh(on) v in =v cc =5v, i source = 1a, t a =t j =25 c 74 100 m? low side n-mosfet r dsl(on) v in =v cc =5v, i sink = 1a, t a =t j =25 c 47 85 m? power good pgood voltage low v pgl i pgood = 1ma 0.2 v pgood leakage current i pgood pgood = 5v 1 a pgood delay time (1) t d vout rising or vout falling 1024 clks pgood high window with respect to nominal output, t a =t j =25 c + 8 + 10 + 15 % note: (1) guaranteed by design. 6 ? 2007 semtech corp. www.semtech.com power management SC4620 operation typical performance characteristics typical performance characteristics figure 3. shutdown by v in @0a figure 4. shutdown by v in @2.5a figure 5. transient response@ 0 to 2.5a figure 6. ripple and stability@2.5a figure 1. start up by v in @0a figure 2. start up by v in @2.5a circuit condition: application circuit#1, 5v in , 1v out vin vout start up by vin test condition: 5vin, 1vo, io=0a pgood ss v in ss v out pgood 2.5v/div 2.5v/div 2.5v/div 0.5v/div 10ms/div 2.5v/div 2.5v/div 0.5v/div 2.5v/div vin vout start up by vin test condition: 5vin, 1vo, io=0a pgood ss v in ss v out pgood 10ms/div vin vout shutdown by vin test condition: 5vin, 1vo, io=0a pgood ss 2.5v/div 2.5v/div 2.5v/div 0.5v/div v in ss v out pgood 5ms/div vin vout shutdown by vin test condition: 5vin, 1vo, io=4a pgood ss 2.5v/div 2.5v/div 2.5v/div 0.5v/div v in ss v out pgood 1ms/div transient response v out l out 1a/div 40mv/div 20us/div v out v phase 20mv/div 2.0v/div transient response 1us/div 7 ? 2007 semtech corp. www.semtech.com SC4620 power management operation typical performance characteristics (cont.) typical performance characteristics (cont.) figure 11. high-side p-mosfet figure 12. low-side n-mosfet figure 7. over load hiccup figure 9. synchronization figure 10. effciency(v in ) v out ss v phase figure 8. thermal shutdown protection@0a v out ss v phase sync signal v phase output current(a) r dson (m ? ) i out (a) internal nmos r dson 45 50 55 60 65 70 75 80 1 1.5 2 2.5 io(a) 5vin 3.3vin 2.5vin r dson (m ? ) i out (a) 5.0v/div 3.0v/div 0.6v/div 2.0v/div 2.0v/div 0.6v/div 3v/div 5.0v/div test condition: 5vin, 1vout ss vphase over current protection vout 100ms/div circuit condition: application circuit#1, 5v in , 1v out test condition: 5vin, 1vout ss vphase thermal protection vout 1s/div efficiency ?? ? ? ? ? ?? ? ? ??? ?? ? ?? ? ?? ? a3????? ??????? 5vin 3.3vin 2.5vin ecienc() sync sync vphase 1us/div (whuqdoforfnvlqjdo n+gxw internal nmos r dson @ room temperature internal pmos r dson 60 70 80 90 100 110 120 130 1 1.5 2 2.5 io(a) 5vin 3.3vin 2.5vin internal pmos r dson @ room temperature 8 ? 2007 semtech corp. www.semtech.com power management SC4620 operation typical performance characteristics (cont.) typical performance characteristics (cont.) figure 13. loading regulation 2.36 2.38 2.40 2.42 2.44 2.46 2.48 2.50 2.52 2.54 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 vout regulation during switching to linear mode v out (v) i out (a) figure 14. over current setting versus r iset i out (a) r iset (k?) ocp trip ????e????3? ?? ?? ?? ? ?? ?? ?? ?? ? ?? ?? ?? ? ?? ? ? ? ? ?? ? ? ??? ?????t? ? a ?? ? 3.3vin 5vin 2.5vin 9 ? 2007 semtech corp. www.semtech.com SC4620 power management pin descriptions pin mlpq-20 pin name pin functions 1,2 pvin power supply voltage for high side mosfets. 3 iset current limit setting pin. a resistor connected between iset and agnd sets the over current protection threshold. a ceramic decoupling between iset pin to agnd have to be reserved to prevent from noise infuence. 4 ss soft start time setting pin. a cap connected from this pin to gnd sets the soft start up time. 5 fs oscillator frequency setting pin. an external resistor connected from this pin to gnd sets the oscillator frequency. 6 pgood power good indicator. it is an open drain output. low when the output is below the power good threshold level. 7,12 vcc power supply voltage for the analog section of the controller. 8,19,20 nc no connection. 9 sync/en the oscillator frequency of the sc4624a is set by fs when sync/en is pulled and held above 2v. its synchronous mode is activated as sync/en is driven by an external clock. its shutdown mode is invoked if sync/en is pulled and held below 0.8v. 10 comp this is the output of the error amplifer. the voltage at this point is connected to the inverting input of the pwm comparator. a compensation network is required in order to optimize the dy - namic performance of the voltage mode control loop. 11 fb the inverting input of the error amplifer. it serves as the output voltage feedback point for the buck controller. it senses the output voltage through an external divider. 13 agnd analog signal ground. 14,15 pgnd power ground. 16,17,18 ph switching nodes thermal pad pad for heatsinking purposes only. connect to ground plane using multiple vias. not electrically connected internally. 10 ? 2007 semtech corp. www.semtech.com power management SC4620 block diagram agnd vcc ss fb comp sync / en fb bandgap bandgap vref soft start osc clock sd pwm block pwm logic error opamp shoot - thru protection thermal shutdown uvlo c o n t r o l a n d h i c c u p + - 0 . 5 v + - over current protect bottom gate low side driver and logic 1 . 1 vref 0 . 9 vref pgood pgnd 2 pgnd 1 ph 3 ph 2 ph 1 iset pvin 2 pvin 1 i = f ( r _ iset ) high side driver and logic top gate d e l a y asynchronous start up fs 11 ? 2007 semtech corp. www.semtech.com SC4620 power management application information overview the SC4620 is a programmable high switching frequency, integrated 2.5a mosfet, synchronous step down regula - tor. this reduces external component count and makes it effective for applications which are low in cost and sized small. a non-overlap protection is provided for the gate drive signals to prevent shoot through of the internal mosfet pair. the SC4620 is capable of producing an output voltage as low as 0.5v and its operation frequency is programmable up to 2mhz by an external resistor. it features lossless current sensing of the voltage drop across the internal drain to source resistance of the high side mosfet during its conduction period. the quiescent supply current in shutdown mode is typically lower than 1a. an external soft start is provided to prevent output voltage overshoot during start-up. over temperature protection, power good indicator, external clock synchronization are some of the internal added features. enable the SC4620 is enabled by applying a voltage greater than 2v (typical) to the v cc and sync/en pin. the voltage on the v cc pin determines the operation of the SC4620. as v cc increases during start up, the uvlo block senses v cc and keeps the high side and low side mosfets off and the internal soft start voltage low until v cc reaches 2v. if no faults are present, the SC4620 will initiate a soft start when v cc exceeds 2v. a typical 120mv hysteresis in the uvlo comparator provides noise immunity during its start up. (refer to figure 1 to 2). shutdown the SC4620 is disabled when v cc falls below 1.88v (typical) or shutdown mode operation is invoked by clamping the sync/en pin to a voltage below 0.8v. during the shutdown mode, a typical 0.2a current draw through the v cc pin, the internal soft start voltage is held low and the internal mosfets are turned off. (refer to figure 3 to 4). soft start the soft start function is required for step down controllers to prevent excess in-rush current through the dc bus during start up. an external capacitor is necessary for the soft start function and is connected from ss pin to agnd. during start up or restart, a typical 6a sourcing current charges the capacitor and then the voltage of capacitor ramp up the error amp reference slowly. the closed loop creates narrow width driver pulses while the output voltage is low and allows these pulses to increase to their steady state duty cycle as the output voltage reaches its regulated value. the duration of the soft start in the SC4620 is controlled by an external capacitor. the SC4620 starts up in asynchronous mode before ss voltage reaches to 0.5v, and the bottom fet diode is used for circulating current during the top fet off time. ths ss voltage level is clamped at v cc fnally. oscillator the fs pin is used to set the pwm oscillator frequency through an external resistor that is connected from the fs pin to the agnd. the internal ramp is a triangle at the pwm frequency with a peak voltage of 1.25v and a valley voltage of 0.25v. the approximate operating frequency is determined by the value of an external resistor as shown in figure 15. 5 15 25 35 45 55 65 75 85 95 105 115 125 135 145 200 400 600 800 1000 1200 1400 1600 1800 2000 5 vin 2 . 5 vin the operation frequency can be programmed up to 2mhz, but there is a minimum on-time limitation which is around 110ns. users should take care of minimum limitation on the operating duty cycle under high frequency application. figure 15. switching frequency vs. r fs switching frequency setting r fs (k?) f osc (khz) 12 ? 2007 semtech corp. www.semtech.com power management SC4620 operation application information (cont.) application information (cont.) synchronization frequency synchronization operation mode is invoked by using an external clock signal and is activated when the sync/en is pulled and held above 2v and held below 0.8v. the range of synchronization frequency is from 200khz to 2mhz. a jitter happens when sync pulse clock edge is less than 120ns before the phase switches. it is caused by the ground bounce of synchronization pulse coupled to pwm comparator. users try to avoid this application. (refer to figure 9). power good indicator the pgood pin is an open-drain and incorporated window comparators output. its is necessary that a pull-up resis - tor from the pgood pin to the input supply for setting the logic high level of the pgood signal. when fb voltage is within + 10% setting output voltages typical, the output of power good comparator becomes high impedance after delay time. the pgood signal delay time is around 1024/ f osc . in shutdown mode the power good output is actively pulled low. for example, 1mhz switching frequency applications, the pgood delay time is around 1ms. thermal shutdown when the junction temperature rises up around 160c, the internal soft start voltage is held low, the internal high side and low side mosfets are turned off and the output voltage will fall to zero. once the junction temperature goes below hysteresis temperature around 10c, the regulator will restart. (refer to figure 8). linear mode operation (100% duty) the SC4620 can allows 100% duty cycle operation. the vout is, transient response test condition: 3.3vin, 1.2vo, io=0 to 3a r=f=2.5a/us,t1=t2=0.3ms io vout where r l : output inductor dc resistance. r dsh : internal high side p-mosfet resistance. (refer to figure11). as vin drops gradually and close to vout, the buck regulator will go into 100% duty cycle ratio. a matter needing attention is internal high side pmos has minimum off time limitation and is related to duty cycle rate. t his condition makes the working duty cycle perform at randon with the output ripple increasing and a poor transient response. above phenomenon can be improved by larger output capacitor and smaller output inductor. users need to verify whether above application condition has opposite infuence on entire circuit. over current protection a over current setting is programmed by an external resistor (r iset ). it goes through internal sense resistor and generates a voltage. 2 q v h q v h f f 5 , 9 9 u where i : the current is generated by r iset , and it is amplifed by internal current amplifer. r onsense : internal sense resistor. output inductor current goes through internal high side p-mosfet and generate a voltage. 2 1 ' 6 + / , 1 5 , 9 9 u where i l : output inductor current. r dsh(on) : high side p-mosfet conduction resistance. after the high side pmos turn on around 30ns, the ocp comparator will compare between v2 and v1. when the converter detects an over current condition (v2 > v1) as shown in figure 16, the SC4620 proceeds into the cycle by cycle protection mode (point b to point c), which responds to minor over current cases and the output voltage is monitored. if the over current and low output voltage (set at 60% of nominal output voltage) occur at the same time, the ss pin is pull low by an internal switch and the comp pin is pulled low and the devices stops switching. assume start from fb = 0v, fb and ss voltage rise forward 0.5v. once ss voltage exceeds 0.4v, the hiccup comparator becomes enabled. the hiccup period is around 2 17 /f osc . (point c to point d). for example, with a switching frequency application of 2 8 7 ' 6 + / , 1 2 8 7 , 5 5 9 9 u 13 ? 2007 semtech corp. www.semtech.com SC4620 power management application information (cont.) 550khz, the hiccup period is around 238ms. (refer to figure 7). a poor layout will make ocp trip point shift and is not easily to calculate by r iset . this is because it is affected by ground bounce, spiker voltage between vin pin and ph pin, and internal parameter tolerance. users can refer to figure 14, it shows how to set maximum output current by r iset . c d iout 0 imax vout 0 . 6 * vout vo a 0 b figure 16. over current protection characteristic inductor selection for a typical SC4620 application, the inductor selection is mainly based on its value, saturation current and dc resistance. the inductor should be able to handle the peak current without saturating and its copper resistance in the winding should be as low as possible to minimize its resistive power loss. the inductor value can be determined according to its operating point and the switching frequency as follows: 2 0 $ ; 6 , 1 2 8 7 , 1 2 8 7 , , i 9 9 9 9 / u ' u u u where fs = switching frequency. d i = ratio of the peak to peak inductor current to the maximum output load current. the peak to peak inductor current is: 2 0 $ ; 3 3 , , , u ' after the required inductor value is selected, the proper selection of the core material is based on the peak inductor current and effciency requirements. the core must be able to handle the peak inductor current i peak without saturation and produce low core loss during the high frequency operation and is given as follows: , , , 3 3 , 2 0 $ ; 3 ( $ . the power loss for the inductor includes its core loss and copper loss. if possible, the winding resistance should be minimized to reduce any copper loss of the inductor, (the core loss can be found in the manufacturers datasheet). the inductors copper loss can be estimated as follows: : , 1 ' , 1 * / 5 0 6 & |