51 radio circle, mount kisco, ny 10549 made in u.s.a. 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 www.zierick.com torsion-lok idc (insulation displacement connector) terminals zierick? award-winning torsion- lok insulation displacement connector (idc * ) allows connection and insulation shear in one motion, eliminating pre-stripping. the torsion-lok idc received the pma-higgins design award based on its ability to deliver exceptional performance while saving costs. designed for rigorous pcb and wire-end connection requirements, torsion-lok idc? outperform traditional rigid contact beam idc styles. unlike a rigid idc, the torsion-lok permits a high degree of movement by the connection con- tacts. this greater movement allows a contact beam deflection range that is many times greater than traditional idc?. connection is achieved by simply pushing the wire into the high deflection, zero clearance connection slot for a reliable, gas tight connection. the torsion-lok design provides a predictable, pre-loaded connection force. the torsional beams provide ample stored energy and are highly resistant to permanent deformation and stress relaxation. the gas tight interconnection is maintained the torsion-lok idc can be a cost-effective wire connection alternative. torsion-lok idc? provide superior performance compared to rigid contact beam idc styles. the high-deflection contact beam design withstands repeated mating cycles and harsh conditions. without wire creep and slip. it withstands repeated mating cycles, vibration, and temperature cycling. zierick's?family of torsion-lok idc? are available in loose and reeled formats for #30 through #14 awg solid or stranded wire sizes. pcb and wire assembly can be done manually with zierick hand tools and fixtures or automatically with zierick semi-and fully-automated applicator systems. ziericks award-winning torsion-lok? idc is a cost-effective method of wire connection, providing exceptional flexibility and superior performance compared to traditional rigid contact beam idc styles. continuous clamping provides a gas-tight interconnection. insulation is cut with wire insertion, eliminating pre-stripping. unlike rigid contact beam styles providing only one-time use, torsion-lok? beams allow ample movement for repeated mating. built-in wire strain relief prevents wire motion from transmitting to contact interface. * u.s. patent no. 5,022,868 and other international patents
52 radio circle, mount kisco, ny 10549 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 made in u.s.a. www.zierick.com smt idc 0.018 (0.46) 0.08(2.03) 0.24 (6.10) 0.20 (5.03) 0.28 (7.11) recommended pad geometry 0.095 (2.41) 0.09 (2.29) fully sheared termination slot 0.155(3.94) 0.22 (5.59) 0.01 (0.25) strain relief reverse mount smt idc loose part no. 1196 1196t reeled part no. 6196-6 material thickness/ 0.032" (0.81mm) type brass standard finish 95/5 matt tin/lead over copper applicator system surf-shooter smt ? standard feeder wire gauge range * #26C18 awg loose part no. 1227-6 reeled part no. 6227-6 material thickness/ 0.032"(0.81mm) type brass standard finish loose: 95/5 matt tin/lead over copper reeled: 95/5 matt tin/lead over copper applicator system surf-shooter smt ? wire gauge range * #26C18 awg note: internal strain relief dimensions dependent on wire/insulation; please consult factory. note: internal strain relief dimensions dependent on wire/insulation; please consult factory. * wire insertion tool required. consult factory. * wire insertion tool required. consult factory. 0.07 (1.77) 0.035 (0.88) 0.16 (4.06) 0.01(0.25) 0.07(1.77) 0.9(2.28) 0.22(5.58) 0.155 (3.93) 0.08(2.03) 0.24 ref.(6.09) loose part no. 1208 1208t reeled part no. 6208-6 material thickness/ 0.025" (0.64mm) type brass standard finish loose: pre-plated 100% matt tin over copper reeled: 95/5 matt tin/lead over copper applicator system surf-shooter smt ? standard feeder wire gauge range * #26C18 awg also available in carrier tape (1196t) 0.20 (5.03) 0.28 (7.11) recommended pad geometry note: internal strain relief dimensions dependent on wire/insulation; please consult factory. * wire insertion tool required. consult factory. also available in carrier tape (1208t) u.s. patent no. 5,022,868 and other international patents u.s. patent no. 5,022,868 and other international patents u.s. patent no. 5,022,868 and other international patents actual use 0.155(3.93) 0.01 (0.25) 0.095 (2.41) 0.09(2.28) 0.08(2.03) 0.40(10.31) 0.24(6.09) 0.01 ref. 0.14 (3.55) 0.170 (4.31) 0.21 (5.33) 0.018(0.45) 0.22(5.59) 0.37(9.4) recommended pad geometry fully sheared termination slot strain relief 0.22(5.58)
53 radio circle, mount kisco, ny 10549 made in u.s.a. 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 www.zierick.com torsion-lok idc (insulation displacement connector) for #30?6 awg wire 0.105 ref. (2.67) 0.15 (3.81) 0.22 ref. (5.59) 0.14 (3.56) 0.040(1.02) 0.05(1.27) 0.12 (3.05) 0.06 (1.52) 0.024 dia. (0.61) 0.18 (4.57) 0.04(1.03) 0.02(0.51) 0.05(1.27) fully sheared termination slot 0.06 (1.52) 0.04(1.02) 0.05 (1.27) 0.04 (1.02) 0.12 (3.05) 0.200 ref.(5.08) 0.105 max. (2.67) dim. 'a' 0.045/0.050 (1.14/1.27) 0.020(0.51) 0.04(1.02) 0.18 (4.57) 0.024 dia. (0.61) fully sheared termination slot 0.06 (1.52) u.s. patent no. 5,022,868 and other international patents for exact finish specifications and available special finishes, see finish table (page 89). loose part no. 1182 1183 reeled part no. 6182-6 6183-6 mounting type accu-lok? for accu-lok? for 0.031" (0.79mm) 0.062" (1.57mm) thick pcb thick pcb material thickness/ 0.020" (0.51mm) 0.020" (0.51mm) type brass brass standard finish loose: 100% matt tin over copper reeled: 95/5 matt tin/lead over copper wire gauge range #30-26 awg #30-26 awg mounting hole single hole 0.055" 0.003" diameter (1.4mm 0.076) applicator system loose: zpt-1081, model 1000 reeled: model 9500, 9712, 9718 wire termination tool: wtx-xxxx-x wire termination press: model 5500 a dim 0.070" (1.78mm) 0.100" (2.54mm) u.s. patent no. 5,022,868 and other international patents for exact finish specifications and available special finishes, see finish table (page 89). loose part no. n/a reeled part no. 6114-6 mounting type outward or inward splay surface mount solder 0.062" thick pcb material thickness/ 0.020" (0.51mm) type brass standard finish loose: 100% matt tin over copper reeled: 95/5 matt tin/lead over copper wire gauge range #30-26 awg mounting hole 2x 0.050" 0.003" (1.27mm 0.076) holes diameter on 0.140 (3.56mm) centers applicator system loose: zpt-1114, model 1000 reeled: model 9500, 9712, 9718 wire termination tool: wtx-xxxx-x wire termination press: model 5500
0.18 ref. (4.57) 0.15 (3.81) 0.20 (5.08) 0.12 (3.05) 0.19(4.83) 0.045/0.050 (1.14/1.27) 0.032(0.81) 0.045 ref.(1.14) 0.095 (2.41) 0.29 (7.37) 0.08 (2.03) 0.350 ref.(8.89) fully sheared termination slot 0.045/0.050 54 radio circle, mount kisco, ny 10549 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 made in u.s.a. www.zierick.com torsion-lok idc (insulation displacement connector) for #24?8 awg wire 0.032 (0.81) 0.045/0.050 (1.14/1.27) fully sheared termination spot 0.08 dia.(2.03) 0.15(3.81) 0.20 (5.08) 0.08(2.03) 0.15 ref. (3.81) 0.15 (3.81) 0.15 (3.81) 0.08 (2.03) 0.13 (3.30) 0.06 (1.65) u.s. patent no. 5,022,868 and other international patents for exact finish specifications and available special finishes, see finish table (page 89). u.s. patent no. 5,022,868 and other international patents for exact finish specifications and available special finishes, see finish table (page 89). loose part no. n/a reeled part no. 6119-6 mounting type outward or inward splay 0.062" thick pcb material thickness/ 0.032" (0.81mm) type brass standard finish reeled: 95/5 matt tin/lead over copper wire gauge range #24-18 awg mounting hole 2x 0.058" 0.003 (1.47mm 0.076) holes diameter on 0.15" (3.81mm) centers applicator system loose: zpt-1119, model 1000 reeled: model 9500, 9712, 9718 wire termination tool: wtxx-xxxx-x wire termination press: model 5500 loose part no. 1039 reeled part no. 6039-6 mounting type outward or inward splay 0.062" thick pcb material thickness/ 0.032" (0.81mm) type brass standard finish loose: 100% matt tin over copper reeled: 95/5 matt tin/lead over copper wire gauge range #24-18 awg mounting hole 2x 0.058" 0.003 (1.47mm 0.076) holes diameter on 0.20" (5.08mm) centers applicator system loose: zpt-1039, model 1000 reeled: model 9500, 9712, 9718 wire termination tool: wtx-xxxx-x wire termination press: model 5500
55 radio circle, mount kisco, ny 10549 made in u.s.a. 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 www.zierick.com torsion-lok idc (insulation displacement connector) for #16 14 awg wire u.s. patent no. 5,022,868 and other international patents for exact finish specifications and available special finishes, see finish table (page 89). for exact finish specifications and available special finishes, see finish table (page 89). loose part no. 1174 reeled part no. 6174-6 mounting type outward or inward splay material thickness/ 0.032" (0.81mm) type brass standard finish loose: 95/5 matt tin/lead over copper reeled: 95/5 matt tin/lead over copper wire gauge range #16C14 awg mounting hole 2x 0.080" 0.003 (2.03mm 0.076) holes diameter on 0.20" (5.08mm) centers applicator system loose: zpt-1174, model 1000 reeled: model 9500, 9712, 9718 wire term tool: wtx-xxxx-x wire termination press: model 5500 loose part no. 1185 reeled part no. 6185-6 mounting type outward or inward splay material thickness/ 0.032" (0.81) type brass standard finish loose: 100% matt tin over copper reeled: 95/5 matt tin/lead over copper wire gauge range #24C18 awg mounting hole 2x 0.058" 0.003 (1.47mm 0.076) holes diameter on 0.20" (5.08mm) centers applicator system loose: zpt-81a, model 1000-81a reeled: model 7000, 9500, 9712, 9718 wire term tool: zpt81-a-spl wire termination press: model 5500 0.055 ref(1.39) 0.20(5.08) 0.075 (1.90) 0.15(3.81) 0.21 (5.33) 0.12 (3.04) 0.07 r 0.29 (7.36) 0.065 (1.65) 0.20(5.08) 0.032(0.81) 0.38(9.65) 0.135 (3.42) 0.33(8.38) 0.08(2.03) idc (insulation displacement connector)/quick disconnect tab for #24 18 awg wire 0.045 (1.14) 0.307 min (7.79) 10 0.04x45 0.017 r(0.43) 0.035(0.88) 0.032 (0.81) 0.312(7.92) 0.25(6.35) 0.20(5.08) 0.15 (3.81) 0.09 (2.28) 0.547 optional use thermal fuse holder
56 radio circle, mount kisco, ny 10549 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 made in u.s.a. www.zierick.com idc (insulation displacement connector) for #19?8 awg magnet wire 0.30(7.62) 0.12(3.05) 0.23 (5.84) 0.045/0.050 (1.14/1.27) 0.150 (3.81) 0.080 (2.03) 0.17(4.32) 0.07(1.78) coined insulation shear blade - 8 places 0.08(2.03) 0.045(1.14) 0.32 ref. (8.13) 0.025(0.64) 0.235(5.97) 0.20(5.08) for exact finish specifications and available special finishes, see finish table (page 89). loose part no. 1072 reeled part no. 6072-6 mounting type outward or inward splay material thickness/ 0.025" (0.64mm) type brass standard finish loose: 95/5 matt tin/lead over copper reeled: 95/5 matt tin/lead over copper wire gauge range #19-18 awg magnet wire mounting hole 2x 0.058" 0.003 (1.47mm 0.076) holes diameter on 0.20" (5.08mm) centers applicator system loose: zpt-1072, model 1000 reeled: model 9500, 9712, 9718 wire termination tool: wtx-xxxx-x wire termination press: model 5500
57 radio circle, mount kisco, ny 10549 made in u.s.a. 800-882-8020 ?914-666-2911 ?fax: 914-666-0216 www.zierick.com idc wire insertion tools manual and semi-automatic idc wire insertion tools zierick offers a variety of wire insertion tools for wire to idc connections. these include wire insertion hand tools for limited volume applications, a pneumatic hand tool for faster and easier connections, and the model 5500 wire insertion press. the foot pedal-activated model 5500 wire termination system is capable of terminating multiple wires at one time. its modular design easily adapts to various applications. wtp-4all wtw-1xxx wtcp-1xxx wtpps-1xxx-x wtppl-1xxx-x m5500 insertion press
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