1.25mm (.049") pitch wireCto-board crimp receptacle terminal doc no: ats-638110000 release date: 01-25-95 uncontrolled copy page 1 of 4 revision: f revision date: 02-20-12 insulation crimp brush strip length bell mouth crimp height bend down bend up rolling conductor crimp twisting hand crimp tool application tooling specification sheet order no. 63811-0000 features % this tool is designed to be used with reeled produc t due to the small size of the connector % this tool is designed for prototype work only and i s not designed for production % the reeled product must be cut into 1-inch strips t o be processed in this hand tool scope products : 1.25mm (.049") pitch wireCto-board crimp receptac le terminal, 26-32 awg. terminal series no. terminal order no. wire size insulation diameter st rip length reel only awg mm2 mm in. mm in. 50058 50058-8000 50058-8300 28-32 0.08-0.03 0.67-1.00 .027-.039 1.40-1.90 .055-.075 50058-8099 50058-8500 50079 50079-8000 39-00-0413 26-28 0.12-0.08 0.67-1.00 .027-.039 1.40-1.90 .055-.075 50079-8053 39-00-0414 50079-8099 requires optional tool kit. see page 4. definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope. type 7
1.25mm (.049") pitch wireCto-board crimp receptacle terminal doc no: ats-638110000 release date: 01-25-95 uncontrolled copy page 2 of 4 revision: f revision date: 02-20-12 insulation crimp form this crimp terminal is designed for miniaturization ; therefore, each dimension of insulation crimp por tion appears small as compared to the terminal material thicknes s. in order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of th e insulation barrel. for this reason, various crim p forms will occur at the tip of the insulation crimp barrel shown in the figure below. these crimp forms maybe changed completely by a sma ll change in the wire, insulation punch, or termina l. these crimp forms are satisfactory for original fun ction of the insulation crimp portion and it is con firmed that all of these forms below are acceptable insulation crimps. conditions after crimping, the conductor profiles should measu re the following (see notes on page 4). terminal series no. wire size conductor crimp (ref) pull force minimum height punch width awg mm 2 mm in. mm in. n lb. 50058 28 0.08 0.46-0.56 .018-.022 0.80 .030 9.80 2.20 30 0.05 0.43-0.53 .017-.021 0.80 .030 4.90 1.10 32 0.03 0.40-0.50 .016-.020 0.80 .030 2.94 0.66 50079 26 0.12 0.53-0.58 .021-.023 0.80 .030 9.8 2.20 28 0.08 0.53-0.58 .021-.023 0.80 .030 9.8 2.20 requires optional tool kit. see page 4. note: there are different tooling sets for each termina l listed above. see parts list and figure 1 for th e correct tooling for each terminal. maintenance it is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. do not use any abrasive materials that could damage the tool. 3. make certain all pins; pivot points and bearing sur faces are protected with a thin coat of high qualit y machine oil. do not oil excessively. 4. when tool is not in use, store in a clean, dry area .
1.25mm (.049") pitch wireCto-board crimp receptacle terminal doc no: ats-638110000 release date: 01-25-95 uncontrolled copy page 3 of 4 revision: f revision date: 02-20-12 miscrimps or jams should this tool ever become stuck or jammed in a p artially closed position, do not force the handles open or closed. the tool will open easily by pushing the ratchet release lever. warranty this tool is for electrical terminal crimping purpo ses only. this tool is made of the best quality ma terials. all vital components are long life tested. all tools are war ranted to be free of manufacturing defects for a pe riod of 30 days. should such a defect occur, we would exchange the t ool free of charge. this will not be applicable to altered, misused, or damaged tools. this tool is d esigned for hand use only. any clamping, fixturing , or use of handle extensions voids this warranty. hand held crimping tools are intended for low volum e, prototyping, or repair requirements only. caution: repetitive use of this tool should be avoided. notes: 1. this tool should only be used for the terminals and wire gauges specified on this sheet. 2. this tool is not adjustable. variations in tools, terminals, and wire stranding and insulation types may affect crimp height. 3. this tool is intended for standard conductor sizes. it may not give a good insulation crimp support f or all insulation sizes. 4. molex does not repair hand tools (see warranty abov e). the replacement parts listed are the only part s available for repair. if the handles or crimp tool ing is damaged or worn, a new tool must be purchase d. 5. pull force should be used as the final criteria for an acceptable crimp. pull force is measured with no influence from the insulation crimp. the insulatio n should be stripped long (1/2 in.) so the insulati on grips on the terminal do not grip the wire insulation or the conductor. refer to molex quality crimping handbo ok 63800-0029 for additional information on crimping a nd crimp testing. 6. molex does not certify crimp hand tools. caution : molex crimp specifications are valid only when u sed with molex terminals, applicators and tooling.
1.25mm (.049") pitch wireCto-board crimp receptacle terminal doc no: ats-638110000 release date: 01-25-95 uncontrolled copy page 4 of 4 revision: f revision date: 02-20-12 parts list item order no description use only with terminal quantity 63811-0000 hand crimp tool --- figure 1 1 63811-0001 insulation punch 50058 1 2 63811-0002 conductor punch 50058 1 3 63811-3701 insulation punch 50079 0 4 63811-3702 conductor punch 50079 0 5 63811-0003 combination anvill all 1 6 63811 - 0004 carrier guide all 1 7 63811-0005 spring all 1 8 63811-0070 50058 tool kit includes 1 each of ite m no. 1 and 2 0 9 63811-3770 50079 tool kit (optional) includes 1 each of item no. 3 and 4 (not include with hand tool.) 0 visit our web site at http://www.molex.com for terminal 50058 2 4 figure 1 3 1 6 5 7 for terminal 50079 8 9
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