powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 intellimod? module dual-in-line intelligent power module 20 amperes/600 volts PS21865-P 1 description: dip-ipms are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. use of 5th generation igbts, dip packaging, and application speci?c hvics allow the designer to reduce inverter size and overall design time. features: compact packages single power supply integrated hvics direct connection to cpu applications: washing machines refrigerators air conditioners small servo motors small motor control ordering information: PS21865-P is a 600v, 20 ampere dip intelligent power module. note: p suf?x designates lead-free lead frame. dimensions inches millimeters a 3.110.02 79.00.5 b 1.220.02 31.00.5 c 0.280.02 7.00.5 d 2.640.01 67.00.3 e 0.530.02 13.40.5 f 0.840.02 21.40.5 g 1.370.02 34.90.5 h 0.150.01 3.80.2 j 0.110.01 2.80.3 k 0.390.01 10.00.3 l 0.790.01 20.00.3 m 0.500.04 12.81.0 n 2.98 75.6 dimensions inches millimeters p 0.04 1.0 q 0.180.01 dia. 4.50.2 dia. r 0.15 3.8 s min. 1.0 min. t 0.02 min. 0.7 min. u 0.1 2.5 v 0.030.01 0.80.2 w 0.02 0.7 x 0.450.02 11.50.5 y 0.18 4.5 z 0.12 3.1 aa 0.02 0.6 outline drawing and circuit diagram hea tsink side s u u v w v t q (2 pla ces) n label po wer side det ail "a" det ail "a" det ail "a" det ail "b" det ail "b" det ail "c" det ail "c" contr ol side m l k k k j x h g f e aa c d b y aa z a p 1 2 3 4 5 6 7 8 9 10 1 1 27 28 30 31 33 35 36 37 38 39 40 41 34 32 29 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 v p1 5 v p 3 v ufb 2 v p1 26 n u n 19 24 v 23 u 22 p 21 w n 25 w 20 v n 28 nc 27 nc 33 nc 31 nc 30 nc 29 nc 32 nc 35 nc 34 nc 40 nc 38 nc 37 nc 36 nc 39 nc 41 nc 7 v vfb 9 w p 11 v pc 10 v p1 12 v wf b 1 u p 4 v ufs 8 v vfs 16 c in 15 v nc 17 c fo 18 f o 13 v wf s 14 v n1 terminal code r
PS21865-P intellimod? module dual-in-line intelligent power module 20 amperes/600 volts 2 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 absolute maximum ratings, o v vv ml m power device junction temperature* t j -20 to 125 c module case operation temperature (see t f measurement point illustration) t f -20 to 100 c storage temperature t stg -40 to 125 c mounting torque, m4 mounting screws 13 in-lb module weight (typical) 65 grams self-protection supply voltage limit (short circuit protection capability)** v cc(prot.) 400 volts isolation voltage, ac 1 minute, 60hz sinusoidal, connection pins to heatsink plate v iso 2500 volts *the maximum junction temperature rating of the power chips integrated within the dip-ipm is 150c (@t f 100c). however, to ensure safe operation of the dip-ipm, the average junction temperature should be limited to t j(avg) 125c (@t f 100c). **v d = 13.5 ~ 16.5v, inverter part, t j = 125c, non-repetitive, less than 2s igbt inverter sector collector-emitter voltage (t f = 25c) v ces 600 volts collector current (t f = 25c) i c 20 amperes peak collector current (t f = 25c, <1ms) i cp 40 amperes supply voltage (applied between p - n) v cc 450 volts supply voltage, surge (applied between p - n) v cc(surge) 500 volts collector dissipation (t f = 25c, per 1 chip) p c 52.6 watts control sector supply voltage (applied between v p1 -v pc , v n1 -v nc ) v d 20 volts supply voltage (applied between v ufb -v ufs , v vfb -v vfs , v wfb -v wfs ) v db 20 volts input voltage (applied between u p , v p , w p -v pc , u n , v n , w n -v nc ) v in -0.5 ~ v d +0.5 volts fault output supply voltage (applied between f o -v nc ) v fo -0.5 ~ v d +0.5 volts fault output current (sink current at f o terminal) i fo 1 ma current sensing input voltage (applied between c in -v nc ) v sc -0.5 ~ v d +0.5 volts
3 PS21865-P intellimod? module dual-in-line intelligent power module 20 amperes/600 volts powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 electrical and mechanical characteristics, o v vv ml o o igbt inverter sector collector-emitter cutoff current i ces v ce = v ces , t j = 25c 1.0 ma v ce = v ces , t j = 125c 10 ma diode forward voltage v ec t j = 25c, -i c = 20a, v in = 0v 1.5 2.0 volts collector-emitter saturation voltage v ce(sat) i c = 20a, t j = 25c, v d = v db = 15v, v in = 5v 1.6 2.1 volts i c = 20a, t j = 125c, v d = v db = 15v, v in = 5v 1.7 2.2 volts inductive load switching times t on 0.7 1.30 1.90 s t rr v cc = 300v, v d = v db = 15v, 0.30 s t c(on) i c = 20a, t j = 125c, v in = 0 ? 5v, 0.40 0.60 s t off inductive load (upper-lower arm) 1.60 2.20 s t c(off) 0.50 0.80 s t f measurement point fwdi chip po wer terminals p u 13.5m m 18mm gr oo ve contr ol terminals igbt chip v w n al bo ard dip-ipm tempera ture measurement point (inside the al bo ard) tempera ture measurement point (inside the al bo ard)
PS21865-P intellimod? module dual-in-line intelligent power module 20 amperes/600 volts 4 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 electrical and mechanical characteristics, o v vv ml o o control sector supply voltage v d applied between v p1 -v pc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -v ufs , 13.0 15.0 18.5 volts v vfb -v vfs , v wfb -v wfs circuit current i d v d = v db = 15v, v in = 5v, 5.00 ma total of v p1 -v pc , v n1 -v nc v d = v db = 15v, v in = 0v, 7.00 ma total of v p1 -v pc , v n1 -v nc v d = v db = 15v, v in = 5v, 0.40 ma v ufb -v ufs , v vfb -v vfs , v wfb -v wfs v d = v db = 15v, v in = 0v, 0.55 ma v ufb -v ufs , v vfb -v vfs , v wfb -v wfs fault output voltage v foh v sc = 0v, f o circuit: 10k to 5v pull-up 4.9 volts v fol v sc = 1v, i fo = 1ma 0.95 volts input current i in v in = 5v 1.0 1.50 2.00 ma short-circuit trip level* v sc(ref) t j = 25c, v d = 15v 0.43 0.48 0.53 volts supply circuit undervoltage uv dbt trip level, t j 125c 10.0 12.0 volts protection uv dbr reset level, t j 125c 10.5 12.5 volts uv dt trip level, t j 125c 10.3 12.5 volts uv dr reset level, t j 125c 10.8 13.0 volts fault output pulse width** t fo c fo = 22nf 1.0 1.8 ms on threshold voltage v th(on) applied between u p , v p , w p -v pc, 2.1 2.3 2.6 volts off threshold voltage v th(off) u n , v n , w n -v nc 0.8 1.4 2.1 volts thermal characteristics vv ml o junction to fin r th(j-f)q igbt part (per 1/6 module) 1.90 c/watt thermal resistance r th(j-f)d fwdi part (per 1/6 module) 3.00 c/watt recommended conditions for use vv ml o supply voltage v cc applied between p-n terminals 0 300 400 volts control supply voltage v d applied between v p1 -v pc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -v ufs , 13.0 15.0 18.5 volts v vfb -v vfs , v wfb -v wfs control supply variation v d , v db -1 1 v/s pwm input frequency f pwm t f 100c, t j 125c 20 khz * short-circuit protection is functioning only at the lower arms. please select the value of the external shunt resistor such that the sc trip level is less than 34a. **fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. the fault output pulse-width t fo depends on the capacitance value of c fo according to the following approximate equation: c fo = (12.2 x 10 -6 ) x t fo {f} .
5 PS21865-P intellimod? module dual-in-line intelligent power module 20 amperes/600 volts powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 recommended conditions for use vv ml o allowable rms current* i o v cc = 300v, v d = 15v, f c = 5khz, 15 arms pf = 0.8, sinusoidal, t j 125c, t f 100c v cc = 300v, v d = 15v, f c = 15khz, 9.3 arms pf = 0.8, sinusoidal, t j 125c, t f 100c minimum input p win(on) ** 0.3 s pulse width p win(off)*** below rated current 200 v cc 350v, 13.5 v d 16.5v, 1.4 s between rated current 13.0 v db 18.5v, -20c t f 100c, 2.5 s & 1.7 times of rated current n-line wiring inductance less than 10nh v nc variation v nc between v nc -n (including surge) -5.0 5.0 volts arm shoot-through t dead for each input signal, t f < 100c 2.0 s blocking time * the allowable rms current value depends on the actual application conditions. **if input signal on pulse is less than p win(on) , the device may not respond. ***the ipm may fail to respond to an on pulse if the preceeding off pulse is less than p win(off) . reverse recovery characteristics (typical) collector current, i c , (amperes) collector-emitter saturation voltage, v ce(sat) , (volts ) collector-emitter saturation voltage characteristics (typical) 2.0 1.5 0 5 1.0 0.5 0 20 v d = v db = 15v v in = 5v t j = 25 c t j = 125 c v cc = 300 v v d = v db = 15v v in = 0v ? 5v t j = 25 c t j = 125 c 10 15 1.8 1.5 1.2 0 5 0.9 0.3 0.6 0 20 10 15 emitter current, i e , (amperes) emitter-collector voltage, v ec , (volts) free-wheel diode forward characteristics (typical) v in = 0v t j = 25 c t j = 125 c emitter current, i e , (amperes) reverse recovery current, i rr , (amperes) 10 1 10 0 10 0 10 -1 10 2 10 1 v cc = 300 v v d = v db = 15v v in = 0v ? 5v t j = 25 c t j = 125 c emitter current, i e , (amperes) reverse recovery time, t rr , (ns) 10 1 10 0 10 0 10 -1 10 2 10 1 collector current, i c , (amperes) switching loss, e sw(on ) , (mj/pulse) 10 2 10 0 10 1 10 0 10 2 10 1 switching loss (on) vs. collector current (typical) t j = 25 c t j = 125 c v cc = 300 v v d = v db = 15v v in = 0v ? 5v 10 3 10 0 10 2 10 1 10 2 10 1 t j = 25 c t j = 125 c v cc = 300 v v d = v db = 15v v in = 0v ? 5v collector current, i c , (amperes) switching loss, e sw(off ) , (mj/pulse) switching loss (off) vs. collector current (typical) reverse recovery characteristics (typical)
PS21865-P intellimod? module dual-in-line intelligent power module 20 amperes/600 volts 6 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 dip-ipm application circuit (shown pins up) w v u p gate drive +v cc lvic fault logic input signal conditioning uv prot. over current protectio n v ufs v ufb v p1 u p v vfs w p v wf b v wf s v n1 v nc c in c fo f o u n v n w n v p1 v pc v vfb v p1 v p gate drive uv prot. level shift input condition hvic +v cc gate drive uv prot. level shift input conditio n hvic +v cc gate drive uv prot. level shift input condition hvic +v cc + + c 2 c 2 c 1 d 1 r 1 + c 2 c 2 c 2 c 2 c 1 d 1 r 1 + c 2 c 1 d 1 r 1 +15v c 3 c 4 n r sf c sf +3.3 to +5v c 5 c 5 c 5 r 2 r 2 r 2 c 5 x 3 r 2 x 3 r 3 controller r shunt this symbol indicates connection to ground plane. motor c 7 c 6 ac line + component selection: dsgn. typ. v alue descr iption d 1 1a, 600v boot strap supply diode C ultra f ast reco very c 1 10-100uf , 50v boot strap supply reser v oir C electrolytic , long lif e, lo w impedance , 105c (note 5) c 2 0.22-2.0uf , 50v local decoupling/high frequency noise filters C multila ye r ceramic (note 8) c 3 10-100uf , 50v control po wer supply filter C electrolytic , long lif e, lo w impedance , 105c c 4 22nf , 50v fa ult loc k-out timing capacitor C multila ye r ceramic (note 4) c 5 100pf , 50v optional input signal noise filter C multila y er ceramic (note 1) c 6 200-2000uf , 450v main dc b us filter capacitor C electrolytic , long lif e, high r ipple current, 105c c 7 0.1-0.22uf , 450v surge v oltage suppression capacitor C p oly ester/p olyprop ylene film (note 9) c sf 1000pf , 50v shor t circuit detection filter capacitor C multila y er ceramic (note 6, note 7) r sf 1.8k ohm shor t circuit detection filter resistor (note 6, note 7) r shunt 5-100 mohm current sensing resistor - non-inductiv e, temperature stab le , tight tolerance (note 10) r 1 10 ohm boot strap supply inr ush limiting resistor (note 5) r 2 330 ohm optional control input noise filter (note 1, note 2) r 3 10k ohm fa ult output signal pull-up resistor (note 3) notes: 1) to pre ve nt input signal oscillations minimiz e wir ing length to controller (~2cm). additional rc filter ing (c5 etc.) ma y be required. if filter ing is added be careful to maintain proper dead time . see application notes f or details . 2) inter nal hvic prov ides high v oltage le ve l shifting allo wing direct connection of all six dr iving signals to the controller . 3) f o output is an open collector type . pull up resistor (r3) should be adjusted to current sink capability of the module . 4) c4 sets the f ault output dur ation and loc k-out time . c4 12.2e -6 x t fo , 22nf giv es ~1.8ms 5) boot strap supply component v alues must be adjusted depending on the pwm frequency and technique . 6) wir ing length associated with r shunt , r sf , c sf must be minimiz ed to av oid improper operation of the sc function. 7) r sf , c sf set shor t-circuit protection tr ip time . recommend time constant is 1.5us-2.0us . see application notes . 8) local decoupling/high frequency filter capacitors must be connected as close as possib le to the modules pins . 9) the length of the dc link wir ing betw een c6, c7, the dip s p ter minal and the shunt must be minimiz ed to pre v ent e xcessiv e transient v oltages . in par ticular c7 should be mounted as close to the dip as possib le . 10) use high quality , tight tolor ance current sensing resistor . connect resistor as close as possib le to the dip s n ter minal. be careful to chec k f or proper po wer rating. see application notes f or calculation of resistance v alue .
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