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Total solder points: 234 Difficulty level: beginner 1o 2o 3o 4o 5 advanced
BASE UNIT for HOME MODULAR LIGHT
Features :
SYSTEM
K8006
Create your own domestic modular light control system For use with optional plug-in dimmer module (K8007) and plug-in timer module (K8008) Bus system holds up to five plug-in units Optically insulated push button inputs Can be controlled with open collector circuits (ex. K8000 computer inter face card or with IR remote control receiver K6711) Local control pushbuttons included LED power and mains indicator LED operation indicator for each channel Low-voltage control circuit for extra safety Each plug-in slot is fused Includes 10 LED's for pushbutton illumination A custom enclosure for rail mounting is available (B8006) Five separate channels Maximum output : 2.5A per channel (fuse protected) Push button control current: 150mA Open collector control current: 35mA DC Power supply: 24VAC / 300mA Supply voltage for modules: 110V to 240VAC PCB dimensions: 107 x 160 x 70mm/ 4.2"x6.3"x2.8"

Specifications :
modifications reserved
ILLUSTRATED ASSEMBLY MANUAL
H8006IP-ED2
VELLEMAN COMPONENTS Legen Heirweg 33 9890 Gavere Belgium http://www.velleman.be
Assembly hints 1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: * A good quality soldering iron (25-40W) with a small tip. * Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called `thinning' and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. * Thin raisin-core solder. Do not use any flux or grease. * A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. * Needle nose pliers, for bending leads, or to hold components in place. * Small blade and phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
0.0 00
1.2 Assembly Hints : Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes. Values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service
3
Assembly hints * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as `NOTE' on a separate leaflet. 1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE ! REMOVE THEM FROM THE TAPE ONE AT A TIME !
4
5%
1%
COLOR= 2... 5
4K7= ( 4 - 7 - 2 - B )
4K7= ( 4 - 7 - 0 - 1 - 1 )
I VARI KOODI FARG FARVE- FARGESCHEMA KODE KODE
P
E
SF
S
DK
N
D
GB
F
NL
C CODICE CODIGO CODIGO O COLORE DE DE COLD CORES ORES E Negro Ruskea Punainen Rod Orange Orange Gul Gron Bla Violet Gra Hvid Solv Guld Bla Violet Gra Hvidt Solv Guldl Gronn Gul Orange Gelb Grun Blau Violet Grau Weiss Silber Gold Rod Rod Rot Brun Brun Brun Braun Brown Red Orange Yellow Green Blue Purple Grey White Silver Gold Musta Svart Sort Sort Schwarz Black Noir Brun Rouge Orange Jaune Vert Bleu Violet Gris Blanc Argent Or
FARB COLOUR CODIFI- KLEUR C KODE CODE CATION KODE O D DES E COUZwart Bruin Rood 0 1 2 Oranje 3 Geel 4 Groen 5 Blauw 6 Paars 7 Grijs Wit Zilver Goud 8 9 A B
0
Nero
Preto
1 Rojo
Marrone Castanho Marron
2
Rosso
3
Encarnado Laranja
4 Verde Azul Morado Purppura Lila Harmaa Valkoinen Vit Hopea Kulta Guld Silver Gra Sininen Bla Vihrea Gron
Aranciato Giallo
Naran- Oranssi Orange jado Amarelo Amarillo Keltainen Gul
5
Verde
Verde
6
Blu
Azul
7
Viola
Violeta
8 Blanco
Grigio
Cinzento Gris
9
Bianco
Branco
Color code table
A Argento Prateado Plata
B Oro
Dourado Oro
5
Construction 1. Diodes (check the polarity)
D...
3. 1/2W Resistors
R...
CATHODE
q q q q q q q q q q q q q q q q q
D1 : 1N4148 D2 : 1N4148 D3 : 1N4148 D4 : 1N4148 D5 : 1N4148 D6 : 1N4148 D7 : 1N4007 D8 : 1N4007 D9 : 1N4007 D10 : 1N4007 D11 : 1N4007 D12 : 1N4007 D13 : 1N4007 D14 : 1N4007 D15 : 1N4007 D16 : 1N4007 D17 : 1N4007
2. 1/4W Resistor
q q q q q q q q q q q q q q q q q q q q q q
R2: 180 (1-8-1-B-9) R3: 180 (1-8-1-B-9) R4: 2K2 (2-2-2-B-9) R5: 2K2 (2-2-2-B-9) R6: 180 (1-8-1-B-9) R7: 180 (1-8-1-B-9) R8: 2K2 (2-2-2-B-9) R9: 2K2 (2-2-2-B-9) R10: 180 (1-8-1-B-9) R11: 180 (1-8-1-B-9) R12: 2K2 (2-2-2-B-9) R13: 2K2 (2-2-2-B-9) R14: 180 (1-8-1-B-9) R15: 180 (1-8-1-B-9) R16: 2K2 (2-2-2-B-9) R17: 2K2 (2-2-2-B-9) R18: 180 (1-8-1-B-9) R19: 180 (1-8-1-B-9) R20: 2K2 (2-2-2-B-9) R21: 2K2 (2-2-2-B-9) R22: 100K (1-0-4-B-9) R23: 100K (1-0-4-B-9
R...
4. Zener diode (check the polarity)
ZD...
q R1: 3K3 (3-3-2-B)
CATHODE
q ZD1 : 47V/1.3W q ZD2 : 47V/1.3W
6
Construction 5. Pushbutton 7. LEDs (Watch the polarity!)
COLOR= 2...5
SW...
LD...
CATHODE
q q q q
SW1 SW2 SW3 SW4 q SW5 6. IC sockets (check the position)
q q q q q q q
LD1 : 3mm RED (2) LD2 : 3mm RED (2) LD3 : 3mm RED (2) LD4 : 3mm RED (2) LD5 : 3mm RED (2) LD6 : 3mm RED (2) LD7 : 3mm RED (2)
8. PCB Edge Connectors (Watch the orientation!)
q q q q q
IC1 : 6P IC2 : 6P IC3 : 6P IC4 : 6P IC5 : 6P
SK...
HOT GLUE GUN LIJMPISTOOL PISTOLET A COLLE HEISKLEBEPISTOLE
q q q q q
SK1: 10 POLE SK2: 10 POLE SK3: 10 POLE SK4: 10 POLE SK5: 10 POLE
7
Construction 9. PC Terminal blocks (Slide the terminal blocks, one into each other)
q q q q q q q
SK14: 2-POLE (wide) SK15: 2-POLE (wide) SK16: 2-POLE (wide) SK17: 2-POLE (wide) SK18: 2-POLE (wide) SK19: 2-POLE (wide) SK20: 2-POLE (wide)
10. Fuse Holder + Fuse
F...
q SK6 to SK10 : 2P+2P+2P+2P+2P
q q q q q
F1: 2.5A SLOW F2: 2.5A SLOW F3: 2.5A SLOW F4: 2.5A SLOW F5: 2.5A SLOW
q SK11 to SK13 : 2P+2P+2P
8
Construction 11. Electrolytic capacitors. Check the polarity ! 13. Insert the OPTO Coupler into the socket (Watch the position of the notch!)
C...
IC...
1 5
PIN 1
2 6 4
q q q q q
C1: 22 F/50V C2: 22 F/50V C3: 22 F/50V C4: 22 F/50V C5: 22 F/50V
12. Modular Jack
SK...
q q q q q
IC1: 4N27, TIL111 or eq. IC2: 4N27, TIL111 or eq. IC3: 4N27, TIL111 or eq. IC4: 4N27, TIL111 or eq. IC5: 4N27, TIL111 or eq.
q SK21: 6-POLE
9
Testing 14. Testing the Unit
CAUTION: MOST PARTS OF THE CIRCUIT CARRY DANGEROUS VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS THAT MIGHT APPLY ! First, make sure to apply an extra layer of solder on all thinned PCB tracks because these have to handle high currents. Connect a light bulb rated for the wall outlet voltage (mains) to LOAD 1. Insert a dimmer module (K8007) or timer module (K8008) into the first slot (mind the direction, the components must point to the left). Connect a 24VAC/300mA source (e.g. transformer) to the 24VAC connector. LD6 will light. Connect the 110-240V mains to the SUPPLY Neutral and Live connector. LD7 will light.
!
WALL OUTLET WALL OUTLET
24VAC/300mA TRANSFORMER
DANGER HIGH VOLTAGE
24VAC
DIMMER OR TIMER MODULE
LD6
N LOAD1 N LOAD2 N LOAD3 N LOAD4 N LOAD5 N L 24VAC INDICATION SUPPLY VELLEMAN P8006'1
SK1 1 SK2 1 SK3 1 SK4 1
LD7 SK5
10
10
10
10
C 1 C2 C3 C4 C5
PUSH BUTTON INPUTS
C1 2 3 4 5
SW1 SW2 SW3 SW4 SW5
Push button SW1. The module will be activated, and the light bulb will light. For dimmer/timer module operation details, please check their manuals. All remaining slots must be tested in the same way. Disconnect the mains when removing modules or wiring.
10
OPEN COLLECTOR INPUTS
5 4 3 2 1 C
Final Connection 15. Final Connection Choose a suitable location for the unit. Probably, the best location is near the fuse box. An optional enclosure (B8006) is available, for safe installation of the unit on a DIN rail. Whatever enclosure you use, make sure to provide sufficient airflow, as the dimmer modules might run hot during use. If you choose the optional B8006 enclosure, drill a number of ventilation holes in the top and bottom part of the cover lid. The drawing below shows a connection example. Make sure your wiring complies with the local safety requirements. If doubt, consult a licensed technician !
DANGER
24VAC
24VAC
N LOAD1 N LOAD2 N LOAD3 N LOAD4 N LOAD5 NSUPPLY L
HIGH VOLTAGE
L
N
TRANSFORMER
VELLEMAN K8006
OPEN COLLECTOR INPUTS
PRIM
C1 C2 C3 C4 C5
SW1 SW2 SW3 SW4 SW5
C12345
PUSH BUTTONS
REMARK: 10 LED's are provided, together with diodes and resistors, to allow pushbutton illumination. Do not use more than 5 illuminated pushbuttons per channel. See drawing below for hook-up details.
PUSH BUTTON
C 1N4148
A C
2K2
C A
LED
CIRCUIT BREAKER 16A
L N AC POWER
11
Interfacing with open collector outpputs 16. Interfacing with open collector outputs The drawing below shows a connection example with open collector outputs (e.g. K8000 computer interface board, or K6711 remote control receiver). The open collector inputs are also available via modular connector SK19, which allows easy and fast connection to a control circuit.
DANGER
24VAC
24VAC
N LOAD1 N LOAD2 N LOAD3 N LOAD4 N LOAD5 NSUPPLY L
HIGH VOLTAGE
L
N
TRANSFORMER
VELLEMAN K8006
OPEN COLLECTOR INPUTS
PRIM
C1 C2 C3 C4 C5
SW1 SW2 SW3 SW4 SW5
C12345
OPEN COLLECTOR OUTPUTS
C 1 2 3 4 5
PUSH BUTTONS
12
CIRCUIT BREAKER 16A
L N AC POWER
DANGER SK15 N LOAD1 N SUPPLY R22 F4 SK4 1 R23 F5 SK5 1 N nc L L nc LD LOAD IC2 D3 R6 IC3 IC4 IC2 DATA C 10
LD4
17. PCB Layout
SK14 24VAC L HIGH VOLTAGE D17
LD7
SK16 N LOAD2
SK17 N LOAD3
SK18 N LOAD4
SK19 N LOAD5
SK20
R1
24VAC INDICATION F2 SK2 1 2.5A SLOW 2.5A SLOW 2.5A SLOW 2.5A SLOW 1 SK3 F3
VELLEMAN P8006'1
LD6
F1
SK1
D1
1
ZD1
ZD2
2.5A SLOW
IC1
D2 R2
10 1
LD2 LD3
10
10
10
LD2
E
1
LD1
D7 R3 R4 R5
D8
D9 R7 R8 R9
D11 D4 R11 R10 R12 1 R13
D13 D5 R15 R14 R16 1 R17
D10
D12
1 C SK6 SW1 SW2
2C 3C 4C 5 C SK7 SK8 SK9 SK10 SW3 SW4 SW5
C
1
2
OPEN COLLECTOR INPUTS 3 4 5
SK11
SK12
SK13 SK21
D16 OPEN COLLECTOR INPUTS
5 4 3 2 1 C C 1 5
2K2
2K2
PUSH BUTTON INPUTS
C5 C4
C1
C2
C3
D14
D15 D6 R19 R18 R20 1 R21
PCB Layout
13
14
MAINS LOAD2 N SK16 F2
2.5A SLOW 2.5A SLOW 2.5A SLOW 2.5A SLOW
24VAC SK17 F3 SK2 N
1 1 1 1
LOAD1 N SK18 F4 SK3 N R23
2 2 2 2 2 100K/.6W 100K/.6W
LOAD3 N SK19 F5 SK4 N R22 D17
1N4007
LOAD4 N SK20 SK5 N
LOAD5 N
N
L
SK14 SK1 N
1
SK15
F1
Diagram
18. Diagram
2.5A SLOW
L
3 3 3 3 3
L LD7
LED3RL
L L
4 5 5 5 4 4
L L DANGER HIGH VOLTAGE L
L
L
4 5 5 4
L
LOAD
6 6 6 6 6
LOAD LOAD
7 7 7 7
LOAD LOAD DATA
8 8 8
LOAD LOAD DATA C
9 9
LOAD LOAD DATA C E
10
47V 7
R1 LOAD DATA
8 8
ZD1 DATA C
9 9
3K3
D1 C
9
47V
ZD2 E
10 10 10 10
1N4148
24VAC INDICATION LD6 C E E E
LED3RL
1N4148
D2
1N4148 1N4007 1N4148 1N4007 1N4148 1N4007 1N4148 1N4007
1N4007
D7 R6
82/0.6W 2K2/.6W 82/0.6W 2K2/.6W 82/0.6W 2K2/.6W 82/0.6W 2K2
D3 R9 R8
2K2/0.6W
D9 R10 R12 R16 IC3
5 22u/50V 2 82/0.6W 82/0.6W 6 4 2K2/0.6W
D4 R13 R20 IC4
5 22u/50V 2 6 4 2K2/0.6W 2K2/0.6W
D11 R14 IC5
5
D5 R17 R18 R21
D13
D6
D15
R2 IC2
5 22u/50V 2 82/0.6W 6 4
R4
82/0.6W
2K2/.6W
R5 C2 R11
2 1 4N27
2K2/0.6W 22u/50V
IC1 C3 R15 LD4
LED3RL 1 4N27
22u/50V
C1 R7
82/0.6W
1 4N27
5
C4 R19
6 4
1 4N27
C5
1 4N27
R3 LD2
LED3RL LED3RL
82/0.6W
2
6
4
LD1 D10
1N4007 1N4007 1N4007 1N4007
LD3 D12 SW3
KRS0611 KRS0611 KRS0611
LD5
LED3RL
LED3RL
D8 SW2
KRS0611
D14 SW4 SW5
D16
1N4007
SW1
OPEN COLLECTOR INPUTS SK11...SK13 & SK21 5 4 3 2 1 C SK10 C 5
KRS0611
SK6 C PUSH BUTTON INPUTS 2 C 3 C 4
SK7
SK8
SK9
C
1
1N4148
2K2 1N4148 1N4148
2K2
2K2
1N4148
2K2
1N4148
2K2
1N4148
2K2 1N4148 1N4148
2K2
2K2
1N4148
2K2
1N4148
2K2
15
VELLEMAN Components Legen Heirweg 33 9890 Gavere Belgium Europe Info ?: http://www.velleman.be
Modifications and typographical errors reserved (c) Velleman H8006IP - 2001 - ED2

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