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| www..com PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 A R O N D P X K C AD L DETAIL "B" AE K 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 F EH J PS21963-4C DETAIL "A" A R O N V G E D P X K C L M HEATSINK SIDE PS21963-4 / PS21963-4A AD AE AD PS21963-4C DETAIL "B" 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 DETAIL "B" AF B Q G E M HEATSINK SIDE E H J DETAIL "A" AG 18 19 20 21 W W PS21963-4 PS21963-4A DETAIL "C" 22 23 24 25 Y PS21963-4 / PS21963-4A W U R T Z AJ AB (PS21963-4 / PS21963-4C) AA (PS21963-4A) AC AH W S DETAIL "C" Y PS21963-4C DETAIL "A" P HEATSINK SIDE 1 2 3 4 5 (VNC) 6 VUFB 7 VVFB 8 VWFB 9 UP 10 TERMINAL CODE VP WP VP1 VNC UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC VNO NC NC N 21 22 23 24 25 W V U P NC Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Reduced Rth Applications: Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21963-4 is a 600V, 10 Ampere short pin DIP Intelligent Power Module. PS21963-4A - long pin type PS21963-4C - zigzag pin type Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N O P Q R Rev. 03/07 Inches 1.500.02 0.940.02 0.14 1.40 0.570.02 0.740.02 1.150.02 0.14 0.13 0.016 0.060.02 0.031 1.390.019 0.070.008 0.02 0.47 0.011 Millimeters 38.00.5 24.00.5 3.5 35.56 14.40.5 18.90.5 29.20.5 3.5 3.3 0.4 1.50.05 0.8 35.00.3 1.7780.2 0.5 12.0 0.28 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH AJ Inches 0.12 0.024 0.10.008 1.330.02 0.03 0.04 0.05 1.40 0.550.02 0.370.02 0.220.02 0 ~ 5 0.06 Min. 0.05 0.063 Rad. 0.118 Min. 0.098 Min. Millimeters 2.8 0.6 2.540.2 33.70.5 0.678 1.0 1.2 35.56 14.00.5 9.50.5 5.50.5 0 ~ 5 1.5 Min. 1.2 1.6 Rad. 3.0 Min. 2.5 Min. Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Absolute Maximum Ratings, Tj=25Cunlessotherwisespecified Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (Note 1) Mounting Torque, M3 Mounting Screws Module Weight (Typical) Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PS21963-4,PS21963-4A PS21963-4C -20 to 150 -40 to 125 -20 to 100 6 10 -50 to 100 400 1500 Units C C C in-lb Grams m Volts Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@TC 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Collector-Emitter Voltage Each Collector Current, (TC = 25C) Each Peak Collector Current, (TC = 25C, Less than 1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 10 20 450 500 27 Volts Amperes Amperes Volts Volts Watts Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VIN VFO IFO VSC 20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5 1 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts Note 1 - TC Measure Point CONTROL TERMINALS DIP-IPM Note 2 - Flatness Measurement Position MEASUREMENT POINT 11.6mm 3.0mm +- 4.6mm IGBT CHIP FWDi CHIP POWER TERMINALS TC POINT HEATSINK HEATSINK SIDE - + PLACE TO CONTACT A HEATSINK HEATSINK Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj=25Cunlessotherwisespecified Characteristics Symbol TestConditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage Inductive Load Switching Times VCE(sat) VEC ton trr tC(on) toff tC(off) Collector Cutoff Current ICES VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C VCC = 300V, VD = VDB = 15V, IC = 10A, Tj = 125C, VIN = 0 5V, Inductive Load, VD = VDB = 15V, IC = 10A, VIN = 5V, Tj = 25C VD = VDB = 15V, IC = 10A, VIN = 5V, Tj = 125C -IC = 10A, VIN = 0V -- -- -- 0.60 -- -- -- -- -- -- 1.70 1.80 1.70 1.10 0.30 0.40 1.50 0.50 -- -- 2.20 2.30 2.20 1.70 -- 0.60 2.10 0.80 1.0 10 Volts Volts Volts s s s s s mA mA Control Sector Circuit Current VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current Short Circuit Trip Level* Supply Circuit Under-voltage VFOH VFOL IIN VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage ON/OFF Threshold Hysteresis Voltage tFO Vth(on) Vth(off) Vth(hys) Applied between UP, VP, WP-VNC, UN, VN, WN-VNC ID VIN = 5V Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W VSC = 0V, FO Terminal Pull-up to 5V by 10k VSC = 1V, IFO = 1mA VIN = 5V VD = 15V* Trip Level, Tj 125C Reset Level, Tj 125C Trip Level, Tj 125C Reset Level, Tj 125C -- -- -- -- 4.9 -- 0.70 0.43 10.0 10.5 10.3 10.8 20 -- 0.8 0.35 -- -- -- -- -- -- 1.00 0.48 -- -- -- -- -- 2.1 1.3 0.65 2.80 0.55 2.80 0.55 -- 0.95 1.50 0.53 12.0 12.5 12.5 13.0 -- 2.6 -- -- mA mA mA mA Volts Volts mA Volts Volts Volts Volts Volts s Volts Volts Volts * Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20sec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 20sec, whichever is longer. Rev. 03/07 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Condition Inverter IGBT (Per 1/6 Module) Inverter FWDi (Per 1/6 Module) Min. -- -- Typ. -- -- Max. 3.7 4.5 Units C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage VD VDB Control Supply Variation Arm Shoot-through Blocking Time Allowable Minimum Input Pulse Width* VNC Voltage Variation dVD, dVDB tDEAD PWIN(on) PWIN(off) VNC Between VNC-N (Including Surge) For Each Input Signal, TC 100C Symbol VCC Condition Applied between P-N Terminals Applied between VP1-VNC, VN1-VNC Applied between VUFB-U, VVFB-V, VWFB-W -1 1.5 0.5 0.5 -5.0 -- -- -- -- -- 1 -- -- -- 5.0 V/s s s s Volts Min. 0 13.5 13.0 Typ. 300 15.0 15.0 Value 400 16.5 18.5 Units Volts Volts Volts *DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Application Circuit Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Protection Function Timing Diagrams Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter) A7 LOWER-ARMS CONTROL INPUT PROTECTION CIRCUIT STATE SET A6 RESET INTERNAL IGBT GATE SC A2 A3 A1 OUTPUT CURRENT IC SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO A4 A8 SC REFERENCE VOLTAGE CR CIRCUIT TIME CONTAINS DELAY (NOTE) A5 A1: Normal operation - IGBT turn on and conducting current. A2: Short-circuit current detected (SC trigger). A3: IGBT gate hard interrupted. A4: IGBT turn off. A5: FO output with a fixed pulse width of tFO(min) = 20s. A6: Input "L" - IGBT off. A7: Input "H" - IGBT on is blocked during the FO output period. A8: IGBT stays in off state. Under-Voltage Protection (Lower-side, UVD) CONTROL INPUT PROTECTION CIRCUIT STATE SET RESET UVDr RESET CONTROL SUPPLY VOLTAGE VD B1 UVDt B3 B4 B6 B2 OUTPUT CURRENT IC FAULT OUTPUT FO B7 B5 B1: Control supply voltage rise - After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation - IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: IGBT turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20s. B6: Under-voltage reset (UVDr). B7: Normal operation - IGBT turn on and conducting current. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (Upper-side, UVDB) CONTROL INPUT PROTECTION CIRCUIT STATE RESET UVDBr SET RESET CONTROL SUPPLY VOLTAGE VDB C1 UVDt C3 C5 C2 OUTPUT CURRENT IC C4 C6 FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) C1: Control supply voltage rises - After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation - IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation - IGBT turn on and conducting current. Typical Interface Circuit 5V LINE DIP-IPM 10k UP, VP, WP, UN, VN, WN MCU FO 3.3k (MIN) VNC (LOGIC) NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIP-IPM input signal section integrates a 3.3k (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. Wiring Method Around Shunt Resistor Wiring inductance should be less than 10nH. DIP-IPM (Equivalent to the inductance of a copper pattern with length = 17mm, width = 3mm, and thickness = 100um.) RSHUNT (Chip type resistor is recommended.) VNC N This GND wiring from VNC should be as close to the shunt resistors as possible. Rev. 03/07 7 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 25 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25C 3.0 15 2.0 1.8 1.6 IC = 6A IC = 10A 20 VD = 16.5V 2.5 2.0 1.5 1.0 0.5 0 VD = 15V Tj = 25C Tj = 125C 15 10 5 0 13.5 1.4 IC = 3A 1.2 1.0 0.8 13 Tj = 25C Tj = 125C 0 0.5 1.0 1.5 2.0 2.5 0 5 10 15 20 25 14 15 16 17 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) 25 COLLECTOR CURRENT, -IC, (AMPERES) 102 20 15 10 5 0 VD = 15V Tj = 25C Tj = 125C REVERSE RECOVERY TIME, trr, (ns) VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 103 101 102 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 0 0.5 1.0 1.5 2.0 2.5 3.0 100 100 101 COLLECTOR CURRENT, -IC, (AMPERES) 102 101 100 101 COLLECTOR CURRENT, -IC, (AMPERES) 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 102 SWITCHING LOSS, PSW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (ns) VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 103 VCC = 300V VCIN = 0 5V VD = VDB = 15V 101 100 101 102 10-1 Tj = 25C Tj = 125C INDUCTIVE LOAD VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 100 101 COLLECTOR CURRENT, -IC, (AMPERES) 102 101 100 101 COLLECTOR CURRENT, -IC, (AMPERES) 102 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 101 SWITCHING LOSS, PSW(off), (mJ/PULSE) SWITCHING LOSS, PSW(on), (mJ/PULSE) 101 SWITCHING LOSS, PSW(off), (mJ/PULSE) 101 100 100 100 10-1 10-2 100 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 10-1 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-2 100 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 10-1 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-2 100 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 104 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 104 104 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD SWITCHING TIME, ton, (ns) SWITCHING TIME, toff, (ns) 103 103 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD SWITCHING TIME, ton, (ns) 103 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 104 103 103 SWITCHING TIME, tc(on), (ns) 103 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 102 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD SWITCHING TIME, tc(off), (ns) SWITCHING TIME, toff, (ns) 102 VCC = 300V VCIN = 0 5V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 102 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21963-4, PS21963-4A, PS21963-4C IntellimodTM Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) 103 103 SWITCHING TIME, tc(on), (ns) 102 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD SWITCHING TIME, tc(off), (ns) 102 VCC = 300V VCIN = 0 5V VD = VDB = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 0 Rev. 03/07 |
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