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LTC3772B Micropower No RSENSE Constant Frequency Step-Down DC/DC Controller FEATURES DESCRIPTIO No Current Sense Resistor Required High Output Currents Easily Achieved Internal Soft-Start Ramps VOUT Wide VIN Range: 2.75V to 9.8V Low Dropout: 100% Duty Cycle Constant Frequency 550kHz Operation Low Ripple Pulse Skipping Operation at Light Load Output Voltage as Low as 0.8V 1.5% Voltage Reference Accuracy Current Mode Operation for Excellent Line and Load Transient Response Only 8A Supply Current in Shutdown Low Profile 8-Lead SOT-23 (1mm) and (3mm x 2mm) DFN (0.75mm) Packages The LTC(R)3772B is a constant frequency current mode step-down DC/DC controller in a low profile 8-lead SOT-23 (ThinSOTTM) and a 3mm x 2mm DFN package. The No RSENSETM architecture eliminates the need for a current sense resistor, improving efficiency and saving board space. The LTC3772B automatically switches into pulse skipping operation at light loads. It consumes only 200A of quiescent current under a no-load condition. The LTC3772B incorporates an undervoltage lockout feature that shuts down the device when the input voltage falls below 2V. To maximize the runtime from a battery source, the external P-channel MOSFET is turned on continuously in dropout (100% duty cycle). High switching frequency of 550kHz allows the use of a small inductor and capacitors. An internal soft-start smoothly ramps the output voltage from zero to its regulation point. , LT, LTC and LTM are registered trademarks of Linear Technology Corporation. ThinSOT and No RSENSE are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5731694, 6127815. APPLICATIO S 1- or 2-Cell Li-Ion Battery-Powered Applications Wireless Devices Portable Computers Distributed Power Systems TYPICAL APPLICATIO 680pF 20k ITH/RUN GND 82.5k VFB SW VIN LTC3772B PGATE 550kHz Micropower Step-Down DC/DC Converter VIN 2.75V TO 9.8V 10F Efficiency and Power Loss vs Load Current (Figure 5 Circuit) 100 90 80 70 EFFICIENCY 1 10 EFFICIENCY (%) 3.3H 47F VOUT 2.5V 2A 60 50 40 30 POWER LOSS 0.01 VIN = 3.3V VIN = 5V 1 10 100 1000 LOAD CURRENT (mA) 0.1 22pF 174k 3772B TA01 20 10 0 U 0.001 10000 U U POWER LOSS (W) 3772B TA01b 3772bfa 1 LTC3772B ABSOLUTE MAXIMUM RATINGS (Note 1) Input Supply Voltage (VIN)........................ - 0.3V to 10V IPRG Voltage ............................... - 0.3V to (VIN + 0.3V) VFB, ITH/RUN Voltages ............................. - 0.3V to 2.4V SW Voltage ........... - 2V to (VIN + 1V) or 10V Maximum PGATE Peak Output Current (<10s) ........................ 1A Operating Temperature Range (Note 2) .. - 40C to 85C Junction Temperature (Note 3) ............................ 125C Storage Temperature Range ................. - 65C to 125C Lead Temperature (Soldering, 10 sec) TSOT-23 ........................................................... 300C PACKAGE/ORDER INFORMATION TOP VIEW GND 1 VFB 2 ITH/RUN 3 IPRG 4 9 8 7 6 5 PGATE VIN SW NC IPRG 1 ITH/RUN 2 VFB 3 GND 4 TOP VIEW 8 NC 7 SW 6 VIN 5 PGATE DDB PACKAGE 8-LEAD (3mm x 2mm) PLASTIC DFN TJMAX = 125C, JA = 76C/W EXPOSED PAD (PIN 9) IS GND, MUST BE SOLDERED TO PCB ORDER PART NUMBER LTC3772BEDDB DDB PART MARKING LBWP Order Options Tape and Reel: Add #TR Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF Lead Free Part Marking: http://www.linear.com/leadfree/ Consult LTC Marketing for parts specified with wider operating temperature ranges. ELECTRICAL CHARACTERISTICS PARAMETER Input Voltage Range Input DC Supply Current No Load Shutdown UVLO Undervoltage Lockout (UVLO) Threshold Start-Up Current Source Shutdown Threshold (at ITH/RUN) Regulated Feedback Voltage Feedback Voltage Line Regulation Feedback Voltage Load Regulation The indicates specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VIN = 4.2V unless otherwise noted. (Note 2) CONDITIONS (Note 4) VFB = 0.83V VITH/RUN = 0V VIN < UVLO Threshold - 100mV VIN Rising VIN Falling VITH/RUN = 0V VITH/RUN Rising 0C TA 85C (Note 5) -40C TA 85C (Note 5) 2.75V VIN 9V (Note 5) ITH/RUN = 1.6V (Note 5) ITH/RUN = 1V (Note 5) 2 U U W WW U W TS8 PACKAGE 8-LEAD PLASTIC TSOT-23 TJMAX = 125C, JA = 230C/W ORDER PART NUMBER LTC3772BETS8 TS8 PART MARKING LTBWN MIN 2.75 TYP MAX 9.8 UNITS V A A A V V A V V V mV/V % % 200 8 1 2.0 1.85 0.7 0.3 0.788 0.780 1.2 0.6 0.800 0.800 0.08 0.5 -0.5 325 20 5 2.75 2.60 1.7 0.95 0.812 0.812 0.2 0.2 -0.2 3772bfa LTC3772B ELECTRICAL CHARACTERISTICS PARAMETER VFB Input Current Overvoltage Protect Threshold Overvoltage Protect Hysteresis Oscillator Frequency Normal Operation Output Short Circuit Gate Drive Rise Time Gate Drive Fall Time Peak Current Sense Voltage The indicates specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VIN = 4.2V unless otherwise noted. (Note 2) CONDITIONS (Note 5) Measured at VFB MIN -10 0.850 TYP 2 0.880 40 VFB = 0.8V VFB = 0V CLOAD = 3000pF CLOAD = 3000pF IPRG = GND (Note 6) IPRG = Floating IPRG = VIN Time for VFB to Ramp from 0.05V to 0.75V MAX 10 0.910 UNITS nA V mV 500 550 200 40 40 650 kHz kHz ns ns 55 120 190 70 138 208 0.8 85 155 225 mV mV mV ms Default Soft-Start Time Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC3772BETS8/LTC3772BEDDB are guaranteed to meet specifications from 0C to 70C. Specifications over the -40C to 85C operating temperature range are assured by design, characterization and correlation with statistical process controls. Note 3: TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formula: TJ = TA + (PD * JAC/W) Note 4: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. Note 5: The LTC3772B is tested in a feedback loop that servos VFB to the output of the error amplifier while maintaining ITH/RUN at the midpoint of the current limit range. Note 6: Peak current sense voltage is reduced dependent on duty cycle as given in Figure 1. TYPICAL PERFOR A CE CHARACTERISTICS Quiescent Current (No Load) vs Input Voltage 225 220 QUIESCENT CURRENT (A) 250 QUIESCENT CURRENT (A) 215 210 205 200 195 2 3 4 5 QUIESCENT CURRENT (A) 7 6 VIN (V) 8 UW 9 3772B G01 Quiescent Current (No Load) vs Temperature VIN = 5V Quiescent Current (Shutdown) vs Input Voltage 25 230 20 15 210 190 10 170 5 10 150 20 40 60 -60 -40 -20 0 TEMPERATURE (C) 0 80 100 3772B G02 2 3 4 6 5 7 8 INPUT VOLTAGE (V) 9 10 3772B G03 3772bfa 3 LTC3772B TYPICAL PERFOR A CE CHARACTERISTICS Quiescent Current (Shutdown) vs Temperature 14 12 800 QUIESCENT CURRENT (A) 10 8 6 4 2 0 20 40 60 -60 -40 -20 0 TEMPERATURE (C) VITH/RUN (mV) 600 VFB (mV) Regulated Feedback Voltage vs Input Voltage 0.812 0.808 FEEDBACK VOLTAGE (V) 0.804 0.800 0.796 0.792 0.788 2 3 4 fOSC (kHz) fOSC (kHz) 8 7 6 5 INPUT VOLTAGE (V) ITH/RUN Start-Up Current vs Temperature 1.5 1.4 ITH/RUN = 0V ITH/RUN PULL-UP CURRENT (A) 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -60 -40 -20 0 20 40 60 TEMPERATURE (C) 80 100 ITH/RUN PULL-UP CURRENT (A) 1.5 1.3 1.1 0.9 0.7 0.5 2 4 6 8 INPUT VOLTAGE (V) 10 3772B G11 INPUT VOLTAGE (V) 4 UW 80 3772B G04 Shutdown Threshold vs Temperature VIN = 4.2V 812 808 Regulated Feedback Voltage vs Temperature VIN = 4.2V 700 804 800 796 500 792 100 400 -50 -30 50 -10 10 30 TEMPERATURE (C) 70 90 788 -50 -30 30 50 -10 10 TEMPERATURE (C) 80 90 3772B G05 3772B G06 Oscillator Frequency vs Temperature 600 590 580 570 560 550 540 530 520 510 9 10 Oscillator Frequency vs Input Voltage 560 TA = 25C VIN = 4.2V 555 550 545 500 -50 540 -30 30 -10 10 50 TEMPERATURE (C) 70 90 2 3 4 5 7 6 VIN (V) 8 9 10 3772B G07 3772B G08 3772B G09 ITH/RUN Start-Up Current vs Input Voltage 2.1 1.9 1.7 ITH/RUN = 0V 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 1.7 1.6 Undervoltage Lockout Thresholds vs Temperature RISING FALLING 1.5 -60 -40 -20 0 20 40 60 TEMPERATURE (C) 80 100 3772B FG10 3772B G12 3772bfa LTC3772B TYPICAL PERFOR A CE CHARACTERISTICS Maximum Current Sense Threshold vs Temperature MAXIMUM CURRENT SENSE THRESHOLD (mV) 300 250 IPRG = VIN 200 150 100 IPRG = GND 50 0 20 40 60 -60 -40 -20 0 TEMPERATURE (C) IPRG = FLOAT 1100 1000 SOFT-START TIME (s) 900 800 700 600 500 20 40 60 -60 -40 -20 0 TEMPERATURE (C) FREQUENCY (Hz) Efficiency vs Load Current 100 VIN = 3.3V 90 VIN = 4.2V 90 100 EFFICIENCY (%) EFFICIENCY (%) 80 70 60 50 40 1 10 100 1000 LOAD CURRENT (mA) Start-Up VOUT 1V/DIV VOUT 100mV/DIV (AC) IL 2A/DIV ILOAD 2A/DIV ITH/RUN 1V/DIV INDUCTOR CURRENT 2A/DIV 500s/DIV VIN = 5V VOUT = 2.5V RLOAD = 1.5 FIGURE 5 CIRCUIT 3772B G18 UW 80 3772B G13 Soft-Start Time vs Temperature 230 220 210 200 190 180 170 160 80 100 Foldback Frequency vs Temperature VFB = 0V 100 150 20 40 60 -60 -40 -20 0 TEMPERATURE (C) 80 100 3772B G14 3772B G15 Efficiency vs Load Current VOUT = 3.3V VOUT = 2.5V VIN = 7V VIN = 5V 80 VOUT = 1.8V 70 60 50 VOUT = 2.5V FIGURE 5 CIRCUIT 10000 3772B G16 40 10 VIN = 5V FIGURE 5 CIRCUIT 100 1000 LOAD CURRENT (mA) 10000 3772B G17 Load Step VIN = 5V 20s/DIV VOUT = 2.5V ILOAD = 100mA TO 1.5A FIGURE 5 CIRCUIT 3772B G19 3772bfa 5 LTC3772B PI FU CTIO S GND (Pin 1/Pin 4): Ground Pin. VFB (Pin 2/Pin 3): Receives the feedback voltage from an external resistor divider across the output. ITH/RUN (Pin 3/Pin 2): This pin performs two functions. It serves as the error amplifier compensation point as well as the run control input. Nominal voltage range for this pin is 0.7V to 1.9V. Forcing this pin below 0.6V causes the device to be shut down. In shutdown, all functions are disabled and the PGATE pin is held high. IPRG (Pin 4/Pin 1): Current Sense Limit Pin. Three-state pin selects maximum peak sense voltage threshold. The pin selects the maximum voltage drop across the external P-channel MOSFET. Tie to VIN, GND or float to select 208mV, 70mV or 138mV respectively. 6 U U U (DDB/TS8) NC (Pin 5/Pin 8): No Connection Required. SW (Pin 6/Pin 7): Switch Node Connection to Inductor and Current Sense Input Pin. Normally, the external P-channel MOSFET's drain is connected to this pin. VIN (Pin 7/Pin 6): Supply and Current Sense Input Pin. This pin must be closely decoupled to GND (Pin 4). Normally the external P-channel MOSFET's source is connected to this pin. PGATE (Pin 8/Pin 5): Gate Drive for the External P-Channel MOSFET. This pin swings from 0V to VIN. Exposed Pad (Pin 9, DDB Only): The Exposed Pad is ground and must be soldered to the PCB for electrical connection and optimum thermal performance. 3772bfa LTC3772B FU CTIO AL DIAGRA VIN UNDERVOLTAGE LOCKOUT UV 1.2A 1.2V - + + + - ITH/RUN SHUTDOWN COMPARATOR + SHDN ITH BUFFER ILIM - RS R S LATCH Q 550kHz OSCILLATOR VIN SWITCHING LOGIC AND BLANKING CIRCUIT 0V OVERVOLTAGE COMPARATOR ERROR AMPLIFIER SHORT-CIRCUIT DETECT FREQUENCY FOLDBACK PGATE - 0.88V 0.8V SOFT-START RAMP - + W SW VOLTAGE REFERENCE 0.8V SLOPE COMPENSATION IPRG CURRENT COMPARATOR U U + + 0.3V - VFB GND 3772B FD 3772bfa 7 LTC3772B OPERATIO Main Control Loop (Normal Operation) The LTC3772B is a constant frequency current mode stepdown switching regulator controller. During normal operation, the external P-channel MOSFET is turned on each cycle when the oscillator sets the RS latch and turned off when the current comparator resets the latch. The peak inductor current at which the current comparator trips is controlled by the voltage on the ITH/RUN pin, which is the output of the error amplifier. The negative input to the error amplifier is the output feedback voltage VFB, which is generated by an external resistor divider connected between VOUT and ground. When the load current increases, it causes a slight decrease in VFB relative to the 0.8V reference, which in turn causes the ITH/RUN voltage to increase until the average inductor current matches the new load current. The main control loop is shut down by pulling the ITH/RUN pin to ground. Releasing the ITH/RUN pin allows an internal 1A current source to charge up the external compensation network. When the ITH/RUN pin voltage reaches approximately 0.6V, the main control loop is enabled and the ITH/RUN voltage is pulled up by a clamp to its zero current level of approximately one diode voltage drop (0.7V). As the external compensation network continues to charge up, the corresponding peak inductor current level follows, allowing normal operation. The maximum peak inductor current attainable is set by a clamp on the ITH/RUN pin at 1.2V above the zero current level (approximately 1.9V). Dropout Operation When the input supply voltage decreases towards the output voltage, the rate of change of inductor current during the on cycle decreases. This reduction means that at some input-output differential, the external P-channel MOSFET will remain on for more than one oscillator cycle (start dropping off-cycles) since the inductor current has not ramped up to the threshold set by the error amplifier. Further reduction in input supply voltage will eventually 8 U (Refer to the Functional Diagram) cause the external P-channel MOSFET to be turned on 100%; i.e., DC. The output voltage will then be determined by the input voltage minus the voltage drop across the sense resistor, the MOSFET and the inductor. Undervoltage Lockout Protection To prevent operation of the external P-channel MOSFET with insufficient gate drive, an undervoltage lockout circuit is incorporated into the LTC3772B. When the input supply voltage drops below approximately 2V, the P-channel MOSFET and all internal circuitry other than the undervoltage block itself are turned off. Input supply current in undervoltage is approximately 1A. Short-Circuit Protection If the output is shorted to ground, the frequency of the oscillator is folded back from 550kHz to approximately 200kHz while maintaining the same minimum on time. This lower frequency allows the inductor current to safely discharge, thereby preventing current runaway. After the short is removed, the oscillator frequency will gradually increase back to 550kHz as VFB rises through 0.3V on its way back to 0.8V. Overvoltage Protection If VFB exceeds its regulation point of 0.8V by more than 10% for any reason, such as an output short-circuit to a higher voltage, the overvoltage comparator will hold the external P-channel MOSFET off. This comparator has a typical hysteresis of 40mV. Peak Current Sense Voltage Selection and Slope Compensation (IPRG Pins) When a controller is operating below 20% duty cycle, the maximum sense voltage allowed across the external P-channel MOSFET is 138mV, 70mV or 208mV for the three respective states of the IPRG pin. 3772bfa LTC3772B OPERATIO However, once the controller's duty cycle exceeds 20%, slope compensation begins and effectively reduces the peak sense voltage by an amount given by the curve in Figure 1. The peak inductor current is determined by the peak sense voltage and the on-resistance of the external P-channel MOSFET: IPEAK = VSENSE(MAX) RDS(ON) Soft-Start The start-up of VOUT is controlled by the LTC3772B internal soft-start. During soft-start, the error amplifier compares the feedback signal VFB to the internal soft-start ramp (instead of the 0.8V reference), which rises linearly from 0V to 0.8V in about 0.6ms. This allows the output 100 SF = REDUCTION IN SENSE VOLTAGE (mV) U (Refer to the Functional Diagram) voltage to rise smoothly from 0V to its final value, while maintaining control of the inductor current. After the soft-start is timed out, it is disabled until the part is put in shutdown again or the input supply is cycled. Light Load Current Operation Under very light load current conditions, the ITH/RUN pin voltage will be very close to the zero current level of 0.85V. As the load current decreases further, an internal offset at the current comparator input will assure that the current comparator remains tripped (even at zero load current) and the regulator will start to skip cycles, as it must, in order to maintain regulation. This behavior allows the regulator to maintain constant frequency down to very light loads, resulting in low output ripple as well as low audio noise and reduced RF interference, while providing high light load efficiency. 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 3772B F01 Figure 1. Reduction in Sense Voltage Due to Slope Compensation vs Duty Cycle 3772bfa 9 LTC3772B APPLICATIO S I FOR ATIO The basic LTC3772B application circuit is shown on the front page of this data sheet. The load requirement drives the selection of external components: the power MOSFET, inductor and output diode, as well as the input bypass capacitor CIN and output bypass capacitor COUT. Power MOSFET Selection An external P-channel power MOSFET must be selected for use with the LTC3772B. The main selection criteria for the power MOSFET are the threshold voltage VGS(TH), the "on" resistance RDS(ON), reverse transfer capacitance CRSS and total gate charge. Since the LTC3772B is designed for operation down to low input voltages, a sublogic level threshold MOSFET (RDS(ON) guaranteed at VGS = 2.5V) is required for applications that work close to this voltage. When these MOSFETs are used, make sure that the input supply to the LTC3772B is less than the absolute maximum VGS rating. The P-channel MOSFET's on-resistance is chosen based on the required load current. The maximum average output load current IOUT(MAX) is equal to the peak inductor current minus half the peak-to-peak ripple current IRIPPLE. The LTC3772B's current comparator monitors the drain-tosource voltage VDS of the P-channel MOSFET, which is sensed between the VIN and SW pins. The peak inductor current is limited by the current threshold, set by the voltage on the ITH pin of the current comparator. The voltage on the ITH pin is internally clamped, which limits the maximum current sense threshold VSENSE(MAX) to approximately 138mV when IPRG is floating (70mV when IPRG is tied low; 208mV when IPRG is tied high). The output current that the LTC3772B can provide is given by: IOUT (MAX) = VSENSE(MAX) IRIPPLE - RDS(ON) 2 T NORMALIZED ON RESISTANCE A reasonable starting point is setting ripple current IRIPPLE to be 40% of IOUT(MAX). Rearranging the above equation yields: RDS(ON)(MAX) = 5 VSENSE(MAX) * 6 IOUT (MAX) for Duty Cycle < 20%. Figure 2. RDS(ON) vs Temperature 3772bfa 10 U However, for operation above 20% duty cycle, slope compensation has to be taken into consideration to select the appropriate value of RDS(ON) for the required amount of load current: RDS(ON)(MAX) = 5 VSENSE(MAX) - SF * 6 IOUT(MAX) W UU where SF is a factor whose value is obtained from the curve in Figure 1. These must be further derated to take into account the significant variation in on-resistance with temperature. The following equation is a good guide for determining the required RDS(ON)MAX at 25C (manufacturer's specification), allowing some margin for variations in the LTC3772B and external component values: RDS(ON)(MAX) = VSENSE(MAX) - SF 5 * 0.9 * 6 IOUT(MAX) * T The T is a normalizing term accounting for the temperature variation in on-resistance, which is typically about 0.4%/C, as shown in Figure 2. Junction to case temperature TJC is about 10C in most applications. For a maximum ambient temperature of 70C, using 80C 1.3 in the above equation is a reasonable choice. The required minimum RDS(ON) of the MOSFET is also governed by its allowable power dissipation. For applications that may operate the LTC3772B in dropout-i.e., 100% 2.0 1.5 1.0 0.5 0 - 50 50 100 0 JUNCTION TEMPERATURE (C) 150 3772B F02 LTC3772B APPLICATIO S I FOR ATIO PP RDS(ON)(DC =100%) = (IOUT (MAX) )2 (1 + P ) duty cycle-at its worst case the required RDS(ON) is given by: where PP is the allowable power dissipation and P is the temperature dependency of RDS(ON). (1 + P) is generally given for a MOSFET in the form of a normalized RDS(ON) vs temperature curve, but P = 0.005/C can be used as an approximation for low voltage MOSFETs. In applications where the maximum duty cycle is less than 100% and the LTC3772B is in continuous mode, the RDS(ON) is governed by: RDS(ON) PP (DC )IOUT 2 (1 + P ) where DC is the maximum operating duty cycle of the LTC3772B. Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies permit the use of a smaller inductor for the same amount of inductor ripple current. However, this is at the expense of efficiency due to an increase in MOSFET gate charge losses. The inductance value also has a direct effect on ripple current. In normal operation, the ripple current, IRIPPLE, decreases with higher inductance or frequency and increases with higher V IN or as V OUT approaches 1/2 V IN . The inductor's peak-to-peak ripple current is given by: IRIPPLE = VIN - VOUT VOUT + VD f(L) VIN + VD where f is the operating frequency. VD is the forward voltage drop of the catch diode, 0.5V typical. Accepting larger values of IRIPPLE allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is IRIPPLE = 0.4(IOUT(MAX)). Remember, the maximum IRIPPLE occurs at the maximum input voltage. U Inductor Core Selection Once the inductance value is determined, the type of inductor must be selected. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates "hard," which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! Different core materials and shapes will change the size/ current and price/current relationship of an inductor. Toroid or shielded pot cores in ferrite or permalloy materials are small and don't radiate much energy, but generally cost more than powdered iron core inductors with similar characteristics. The choice of which style inductor to use mainly depends on the price vs size requirements and any radiated field/EMI requirements. New designs for surface mount inductors are available from Coiltronics, Coilcraft, Toko and Sumida. Output Diode Selection The catch diode carries load current during the off-time. The average diode current is therefore dependent on the P-channel switch duty cycle. At high input voltages the diode conducts most of the time. As VIN approaches VOUT the diode conducts only a small fraction of the time. The most stressful condition for the diode is when the output is shortcircuited. Under this condition the diode must safely handle IPEAK at close to 100% duty cycle. Therefore, it is important to adequately specify the diode peak current and average power dissipation so as not to exceed the diode ratings. 3772bfa W UU 11 LTC3772B APPLICATIO S I FOR ATIO Under normal load conditions, the average current conducted by the diode is: V -V ID = IN OUT IOUT VIN + VD The allowable forward voltage drop in the diode is calculated from the maximum short-circuit current as: VF PD IPEAK where PD is the allowable power dissipation and will be determined by efficiency and/or thermal requirements. A fast switching diode must also be used to optimize efficiency. Schottky diodes are a good choice for low forward drop and fast switching times. Remember to keep lead length short and observe proper grounding to avoid ringing and increased dissipation. An additional consideration in applications where low noload quiescent current is critical is the reverse leakage current of the diode at the regulated output voltage. A leakage greater than several microamperes can represent a significant percentage of the total input current. CIN and COUT Selection The input capacitance, CIN, is needed to filter the trapezoidal current at the source of the top MOSFET. To prevent large ripple voltage, a low ESR input capacitor sized for the maximum RMS current should be used. RMS current is given by: IRMS = IOUT (MAX) VOUT VIN VIN -1 VOUT This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that ripple current ratings from capacitor manufacturers are often based on only 2000 hours of life which makes it advisable to further derate the capacitor, or choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. 12 U The output filtering capacitor C smooths out current flow from the inductor to the load, help maintain a steady output voltage during transient load changes and reduce output voltage ripple. The capacitors must be selected with sufficiently low ESR to minimize voltage ripple and load step transients and sufficiently bulk capacitance to ensure the control loop stability. The output ripple, VOUT, is determined by: W UU 1 VOUT IL ESR + 8fC OUT The output ripple is highest at maximum input voltage since IL increases with input voltage. Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Special polymer capacitors offer very low ESR but have lower capacitance density than other types. Tantalum capacitors have the highest capacitance density but it is important to only use types that have been surge tested for use in switching power supplies. Aluminum electrolytic capacitors have significantly higher ESR but can be used in cost-sensitive applications provided that consideration is given to ripple current ratings and long term reliability. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient and audible piezoelectric effects. The high Q of ceramic capacitors with trace inductance can also lead to significant ringing. Using Ceramic Input and Output Capacitors Higher values, lower cost ceramic capacitors are now becoming available in smaller case sizes. Their high ripple current, high voltage rating and low ESR make them ideal for switching regulator applications. However, care must be taken when these capacitors are used at the input and output. When a ceramic capacitor is used at the input and the power is supplied by a wall adapter through long wires, a load step at the output can induce ringing at the input, VIN. At best, this ringing can couple to the output and be mistaken as loop instability. At worst, a sudden inrush of current through the long wires can potentially cause a voltage spike at VIN large enough to damage the part. 3772bfa LTC3772B APPLICATIO S I FOR ATIO For ceramic capacitors, use X7R or X5R types: do not use Y5V. Manufacturers include AVX, Kemet, Murata, Taiyo Yuden and TDK. Setting Output Voltage The LTC3772B output voltages are each set by an external feedback resistor divider carefully placed across the output as shown in Figure 3. The regulated output voltage is determined by: R VOUT = 0.8 V * 1 + B RA To improve the frequency response, a feed-forward capacitor, CFF, may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. LTC3772B VFB RA 3772B F03 VOUT RB CFF Figure 3. Setting Output Voltage Efficiency Considerations The efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Efficiency can be expressed as: Efficiency = 100% - (1 + 2 + 3 + ...) where 1, 2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, five main sources usually account for most of the losses in LTC3772B circuits: 1) LTC3772B DC bias current, 2) MOSFET gate charge current, 3) I2R losses, 4) voltage drop of the output diode and 5) external MOSFET transition losses. U 1. The VIN current is the DC supply current, given in the electrical characteristics, that excludes MOSFET driver and control currents. VIN current results in a small loss which increases with VIN. 2. MOSFET gate charge current results from switching the gate capacitance of the power MOSFET. Each time a MOSFET gate is switched from low to high to low again, a packet of charge dQ moves from VIN to ground. The resulting dQ/dt is a current out of VIN that is typically much larger than the DC supply current. In continuous mode, IGATECHG = (f)(dQ). 3. I2R losses are predicted from the DC resistances of the MOSFET, inductor and current shunt. In continuous mode the average output current flows through L but is "chopped" between the P-channel MOSFET (in series with RSENSE) and the output diode. The MOSFET RDS(ON) plus RSENSE multiplied by duty cycle can be summed with the resistances of L and RSENSE to obtain I2R losses. 4. The output diode is a major source of power loss at high currents and gets worse at high input voltages. The diode loss is calculated by multiplying the forward voltage times the diode duty cycle multiplied by the load current. For example, assuming a duty cycle of 50% with a Schottky diode forward voltage drop of 0.4V, the loss increases from 0.5% to 8% as the load current increases from 0.5A to 2A. 5. Transition losses apply to the external MOSFET and increase at higher operating frequencies and input voltages. Transition losses can be estimated from: Transition Loss = 2(VIN)2IO(MAX)CRSS(f) Other losses including CIN and COUT ESR dissipative losses and inductor core losses, generally account for less than 2% total additional loss. Foldback Current Limiting As described in the Output Diode Selection, the worst-case dissipation occurs with a short-circuited output when the diode conducts the current limit value almost continuously. 3772bfa W UU 13 LTC3772B APPLICATIO S I FOR ATIO To prevent excessive heating in the diode, foldback current limiting can be added to reduce the current in proportion to the severity of the fault. Foldback current limiting is implemented by adding diodes DFB1 and DFB2 between the output and the ITH/RUN pin as shown in Figure 4. In a hard short (VOUT = 0V), the current will be reduced to approximately 50% of the maximum output current. LTC3772B RB ITH /RUN VFB RA DFB2 3772B F04 VOUT DFB1 Figure 4. Foldback Current Limiting Checking Transient Response The regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in load current. When a load step occurs, VOUT immediately shifts by an amount equal to (ILOAD)(ESR), where ESR is the effective series resistance of COUT. ILOAD also begins to charge or discharge COUT, which generates a feedback error signal. The regulator loop then returns VOUT to its steady-state value. During this recovery time, VOUT can be monitored for overshoot or ringing. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The ITH series RC-CC filter (see Functional Diagram) sets the dominant pole-zero loop compensation. The ITH external components shown in the Figure 5 circuit will provide an adequate starting point for most applications. The values can be modified slightly (from 0.2 to 5 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be decided upon because the various types 14 U and values determine the loop feedback factor gain and phase. An output current pulse of 20% to 100% of full load current having a rise time of 1s to 10s will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. The output voltage settling behavior is related to the stability of the closedloop system and will demonstrate the actual overall supply performance. For a detailed explanation of optimizing the compensation components, including a review of control loop theory, refer to Application Note 76. A second, more severe transient is caused by switching in loads with large (>1F) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can deliver enough current to prevent this problem if the load switch resistance is low and it is driven quickly. The only solution is to limit the rise time of the switch drive so that the load rise time is limited to approximately (25)(CLOAD). Thus a 10F capacitor would require a 250s rise time, limiting the charging current to about 200mA. Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest amount of time that the LTC3772B is capable of turning the top MOSFET on and then off. It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. The minimum on-time for the LTC3772B is about 250ns. Low duty cycle and high frequency applications may approach this minimum on-time limit and care should be taken to ensure that: W UU tON(MIN) < VOUT f * VIN If the duty cycle falls below what can be accommodated by the minimum on-time, the LTC3772B will begin to skip cycles. The output voltage will continue to be regulated, but the ripple current and ripple voltage will increase. 3772bfa LTC3772B TYPICAL APPLICATIO S 550kHz Micropower, 1A, 2-Cell Li-Ion to 3.3VOUT Step-Down DC/DC Converter 100pF 15k ITH/RUN GND 56.2k IPRG VFB SW UPS120 22pF 174k 3772B TA02a L1: SUMIDA CR43-4R7 CIN: MURATA GRM32ER61C226KA65B COUT: MURATA GRM32ER60J476ME20B EFFICIENCY (%) Start-Up VOUT 2V/DIV ITH/RUN 1V/DIV IL 1A/DIV VIN = 5.5V VOUT = 3.3V RLOAD = 3 400s/DIV U VIN PGATE Si2341DS L1 4.7H COUT 47F CIN 22F VIN 5V TO 8.4V LTC3772B VOUT 3.3V 1A Efficiency vs Load Current 100 90 VIN = 7.2V 80 70 60 50 40 1 10 100 1000 LOAD CURRENT (mA) 10000 3772B TA02b VIN = 5.5V VIN = 8.4V Load Step VOUT 100mV/DIV (AC) IL 500mA/DIV ILOAD 500mA/DIV 3772B TA02c 20s/DIV VIN = 5.5V VOUT = 3.3V ILOAD = 40mA TO 500mA 3772B TA02d 3772bfa 15 LTC3772B TYPICAL APPLICATIO S 550kHz Micropower 3A Step-Down DC/DC Converter 220pF 34.8k ITH/RUN GND 82.5k IPRG VFB SW B320A 22pF 174k VIN CIN 22F NTMS5PO2R2 L1 2.2H COUT 100F x2 VOUT 2.5V 3A PGATE LTC3772B VIN 2.75V TO 9.8V L1: VISHAY IHLP-2525CZ-01 CIN: GRM32ER61A220KA65B COUT: TAIYO YUDEN LDK375BJ107MM EFFICIENCY (%) Start-Up VOUT 2V/DIV ITH/RUN 1V/DIV IL 2A/DIV CITH = 220pF RITH = 34.8k RLOAD = 1.5 400s/DIV 16 U 3772B TA03a Efficiency vs Load Current 100 90 VIN = 3.3V 80 VIN = 5V 70 60 50 40 1 100 1000 10 LOAD CURRENT (mA) 10000 3772B TA03b Load Step VOUT 100mV/DIV (AC) IL 2A/DIV ILOAD 2A/DIV 3772B TA03c VIN = 5V 20s/DIV VOUT = 2.5V ILOAD = 15OmA TO 2A 3772B TA03d 3772bfa LTC3772B TYPICAL APPLICATIO S 550kHz Micropower 5VIN to 1.8VOUT at 8A DC/DC Converter 470pF 15k ITH/RUN GND 140k VIN IPRG VFB SW CSHD10-45L 22pF 174k VIN PGATE Si9433DBY x2 L1 1H CIN 22F LTC3772B VIN 5V L1: TOKO FDV0630-1R0 CIN: MURATA GRM32ER61C226K COUT: MURATA GRM32ER60J107K EFFICIENCY (%) Start-Up VOUT 1V/DIV ITH/RUN 1V/DIV IL 5A/DIV VIN = 5V VOUT = 1.8V RLOAD = 0.25 500s/DIV U COUT 100F x2 VOUT 1.8V 8A 3772B TA04a Efficiency vs Load Current 100 90 80 70 60 50 40 100 1000 LOAD CURRENT (mA) 10000 3772B TA04b Load Step VOUT 200mV/DIV AC COUPLED IL 10A/DIV ILOAD 10A/DIV 3772B TA04c VIN = 5V 20s/DIV VOUT = 1.8V ILOAD = 800mA TO 8A 3772B TA04d 3772bfa 17 LTC3772B PACKAGE DESCRIPTIO 0.61 0.05 (2 SIDES) 0.70 0.05 2.55 0.05 1.15 0.05 PACKAGE OUTLINE 0.25 0.05 0.50 BSC 2.20 0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS PIN 1 BAR TOP MARK (SEE NOTE 6) NOTE: 1. DRAWING CONFORMS TO VERSION (WECD-1) IN JEDEC PACKAGE OUTLINE M0-229 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 18 U DDB Package 8-Lead Plastic DFN (3mm x 2mm) (Reference LTC DWG # 05-08-1702) 3.00 0.10 (2 SIDES) R = 0.115 TYP 5 0.40 0.10 8 R = 0.05 TYP 2.00 0.10 (2 SIDES) 0.56 0.05 (2 SIDES) 0.75 0.05 0.200 REF 4 0.25 0.05 2.15 0.05 (2 SIDES) BOTTOM VIEW--EXPOSED PAD 1 0.50 BSC PIN 1 R = 0.20 OR 0.25 x 45 CHAMFER (DDB8) DFN 0905 REV B 0 - 0.05 3772bfa LTC3772B PACKAGE DESCRIPTIO 0.52 MAX 3.85 MAX 2.62 REF RECOMMENDED SOLDER PAD LAYOUT PER IPC CALCULATOR 0.20 BSC 1.00 MAX DATUM `A' 0.30 - 0.50 REF NOTE: 1. DIMENSIONS ARE IN MILLIMETERS 2. DRAWING NOT TO SCALE 3. DIMENSIONS ARE INCLUSIVE OF PLATING 4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR 5. MOLD FLASH SHALL NOT EXCEED 0.254mm 6. JEDEC PACKAGE REFERENCE IS MO-193 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. U TS8 Package 8-Lead Plastic TSOT-23 (Reference LTC DWG # 05-08-1637) 0.65 REF 2.90 BSC (NOTE 4) 1.22 REF 1.4 MIN 2.80 BSC 1.50 - 1.75 (NOTE 4) PIN ONE ID 0.65 BSC 0.22 - 0.36 8 PLCS (NOTE 3) 0.80 - 0.90 0.01 - 0.10 0.09 - 0.20 (NOTE 3) 1.95 BSC TS8 TSOT-23 0802 3772bfa 19 LTC3772B TYPICAL APPLICATIO 220pF Figure 5. 550kHz Micropower Step-Down DC/DC Converter RELATED PARTS PART NUMBER LTC1624 LTC1625 LTC1772/LTC1772B LTC1778/LTC1778-1 LTC1872/LTC1872B LTC3411/LTC3412 LTC3414 LTC3418 LTC3440 LTC3736/LTC3736-2 LTC3736-1 LTC3737 LTC3772 LTC3776 DESCRIPTION High Efficiency SO-8 N-Channel Switching Regulator Controller No RSENSE Synchronous Step-Down Regulator 550kHz ThinSOT Step-Down DC/DC Controllers No RSENSE Current Mode Synchronous Step-Down Controllers 550kHz ThinSOT Step-Up DC/DC Controllers 1.25A/2.5A, 4MHz Monolithic Synchronous Step-Down Converter 4A, 4MHz Monolithic Synchronous Step-Down Converter 8A, 4MHz Monolithic Synchronous Step-Down Converter 600mA (IOUT), 2MHz Synchronous Buck-Boost DC/DC Converter Dual, 2-Phase, No RSENSE Synchronous Controller with Output Tracking Dual, 2-Phase, No RSENSE Synchronous Controller with Spread Spectrum Dual, 2-Phase, No RSENSE Controller with Output Tracking Micropower No RSENSE Constant Frequency Controller Dual, 2-Phase, No RSENSE Synchronous Controller for DDR/QDR Memory Termination TM LTC3808 LTC3809/LTC3809-1 No RSENSE, Low EMI, Synchronous Step-Down Controller with Output Tracking No RSENSE, Synchronous Step-Down Controller 20 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 FAX: (408) 434-0507 U 15k ITH/RUN GND 82.5k IPRG VFB SW B220A 22pF 174k 3772B F05 VIN CIN 22F FDC638P L1 3.3H PGATE VIN 3V TO 8V LTC3772B COUT 47F VOUT 2.5V 2A L1: TOKO D53LC #A915AY-3R3M CIN: TAIYO YUDEN LMK316BJ226ML COUT: TAIYO YUDEN JMK325BJ476MM COMMENTS N-Channel Drive, 3.5V VIN 36V 97% Efficiency, No Sense Resistor 2.5V VIN 9.8V, VOUT 0.8V, IOUT 6A 4V VIN 36V, 0.8V VOUT (0.9)(VIN), IOUT Up to 20A 2.5V VIN 9.8V; 90% Efficiency 95% Efficiency, 2.5V VIN 5.5V, VOUT 0.8V, TSSOP16 Exposed Pad Package 95% Efficiency, 2.5V VIN 5.5V, VOUT 0.8V, TSSOP20 Exposed Pad Package 95% Efficiency, 2.5V VIN 5.5V, VOUT 0.8V, TSSOP20 Exposed Pad Package 2.5V VIN 5.5V, Single Inductor VIN: 2.75V to 9.8V, IOUT Up to 5A, 4mm x 4mm QFN Package VIN: 2.75V to 9.8V, Spread Spectrum Operation, Output Voltage Tracking, 4mm x 4mm QFN Package VIN: 2.75V to 9.8V, IOUT Up to 5A, 4mm x 4mm QFN Package VIN: 2.75V to 9.8V, IOUT Up to 5A, ThinSOT, 3mm x 2mm DFN Package Provides VDDQ and VTT with one IC, 2.75V VIN 9.8V, Adjustable Constant Frequency with PLL Up to 850kHz, Spread Spectrum Operation, 4mm x 4mm QFN and 16-Lead SSOP Packages 2.75V VIN 9.8V, Spread Spectrum Operation, 3mm x 4mm DFN and 16-Lead SSOP Packages 2.75V VIN 9.8V, 3mm x 4mm DFN and 10-Lead MSOP Packages 3772bfa LT 0606 REV A * PRINTED IN THE USA www.linear.com (c) LINEAR TECHNOLOGY CORPORATION 2005 |
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