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High Frequency Relay
G6Y
Economical HF Relay Design Based on Micro Strip Line Technology
* Isolation characteristics of 65 dB or better at 900 MHz. * Effective insertion loss of 0.2 dB (typical) at 900 MHz. * Fully sealed construction. * Improved shock-resistance. * Form, fit and function replacement to G5Y relay with improved characteristics * RoHS Compliant
Ordering Information
To order: Select the part number and add the desired coil voltage rating (e.g. G6Y-1-DC12). Type Standard SPDT Contact Form Fully-sealed Construction G6Y-1 Part Number
Model Number Legend
G6Y 1
- DC
2
2. Rated Coil Voltage 4.5, 5, 9, 12, 24
1. Contact Form 1: SPDT
Application Examples
* * * * Wired Communications: Cable TV, captain systems, and video response systems Wireless Communications: Transceivers, ham radio, fax machines, satellite broadcasting, text multiplex broadcasting Entertainment Equipment: TVs, DVD players, and video games Industrial Equipment: Measuring equipment, test equipment, and multiplex transmission devices
Specifications
Contact Ratings
Load type Contact Material Rated load Resistive load Au clad Cu alloy 0.01 A at 30 VAC 0.01 A at 30 VDC 900 MHz, 1 W (See note.) 0.5 A 30 VAC 30 VDC 0.5 A AC10VA DC10W
High-frequency Characteristics
Item Isolation Insertion loss V.S.W.R. Max. carry power Max. switching power 250 MHz 80 db min. 0.5 dB max. 1.5 max. 10 W 10 W (See note 3.) 900 MHz 65 dB min. 0.5 dB max. 1.5 max. --------2.5 GHz 30 dB min.
Rated carry current Max. switching voltage Max. switching current Max. switching capacity (reference value) Note:
Note: 1. The impedance of the measuring system is 50 . 2. The table above shows preliminary values. 3. This value is for a load with V.S.W.R. of 1.2 max.
This value is for a load with V.S.W.R. of 1.2 max.
High Frequency Relay
G6Y
335
Coil Ratings
Rated voltage (VDC) 4.5 5 9 12 24 Rated current (mA) 44.4 40.0 22.2 16.7 8.3 Coil resistance () 101 125 405 720 2,880 Operating voltage (V) Release voltage (V) Maximum voltage (V) Power consumption (mW) 75% max. of rated 10% min. of rated voltage voltage 150% of rated volt- Approx. 200 age at 23C
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously. It is not the maximum voltage that can be applied continuously.
Characteristics
Contact resistance (See note 2.) Operating time Release time Insulation resistance (See note 3.) Dielectric strength 100 m max. 10 ms max. (approx. 5 ms, typ.) 5 ms max. (approx. 1 ms, typ.) 100 M min. 1,000 VAC, 50/60 Hz for 1 min between coil and contacts 500 VAC, 50/60 Hz for 1 min between contacts of same polarity 500 VAC, 50/60 Hz for 1 min between coil and ground and between contacts and ground Vibration resistance Shock resistance Life expectancy Ambient temperature Ambient humidity Weight Destruction: 10 to 55 Hz, 1.5 mm double amplitude Malfunction: 10 to 55 Hz, 1.5 mm double amplitude Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 500 m/s2 (approx. 50G) Mechanical: 1,000,000 operations min. (at 1,800 operations/hr) Electrical: 300,000 operations min. (under rated load at 1,800 operations/hr) Operating: -40C to 70C (with no icing) Operating: 5 to 85% Approx. 5 g
Note: 1. The table above shows preliminary values. 2. The contact resistance was measured with 100mA at 5VDC with a voltage drop method. 3. The insulation resistance was measured with a 500-VDC megohometer applied to the same points as those used for checking the dielectric strength.
Engineering Data
Ambient Temperature vs. Maximum Coil Voltage
200 1,000
Resistance to Shock
Y
1,200 min.
Maximum coil voltage (%)
180
1,200 min.
X
800 600 400 200 200 400
1,200 min.
Z'
160 (150) 140 (130) 120 Z
600 800
1,200 min.
X'
1,200 min. Units: m/s2
Y Y' X X' Z Z'
100
1,000 N.O. contact N.C. contact 1,200 min. Y'
0
10
20
30
40
50
60
70
80
90 100
Ambient temperature (C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage.
Shock direction
Quantity Tested: 10 Units Rating: 500 m/s2 Test Method: Shock was applied 3 times in each direction with and without excitation and the level at which the shock caused malfunction was measured.
336
High Frequency Relay
G6Y
High-frequency Characteristics
Measurement Conditions
OUT HP 8753D Network Analyser
14 (8)
IN
11
Terminals which were not being measured were terminated with 50 . Note: The high-frequency characteristics data were measured using 50- a dedicated circuit board and actual values will vary depending Terminator on the usage conditions. Check the characteristics of the actual equipment being used.
OUT
8 (14)
G6Y-1
Isolation, Average Values (See notes 1 and 2.)
Isolation (dB)
30 40 50 60 70 80 90
Insertion Loss, Average Values (See notes 1 and 2.)
Insertion loss (dB)
V.S.W.R. / Return Loss, Average Values (See notes 1 and 2.)
Return loss (dB)
0 2.2 2 1.8 1.6 1.4 1.2 V.S.W.R. 1
V.S.W.R.
0 0.1 0.2 0.3 0.4 0.5 0.6
10 20 30 Return loss 40
0.7 0.8 0.9 50 60 0
100
0
500
1,000
1,500
2,000
2,500
1
0
500
1,000
1,500
2,000
2,500
500
1,000
1,500
2,000
2,500
Frequency (MHz)
Frequency (MHz)
Frequency (MHz)
Operating/Release Time Distribution (See note 1.)
Quantity
50
Bounce Time Distribution (See note 1.)
50
Quantity
Sample: G6Y-1 Quantity: 50 Units
40
Operating time Release time
Subject: G6Y-1 Quantity: 50 Units
Operating bounce time Release bounce time
40
30
30
20
20
10
10
0
1
2
3
4
5
6
7
8
Time (ms) Time (ms) Note: 1. The tests were conducted at an ambient temperature of 23C. 2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance (life expectancy), in the actual machine before use.
0
1
2
3
4
5
6
7
8
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G6Y-1
20.7 max. (20.5)* 11.7 max. (11.5)* 9.2 max. (9.0)* 3 15.24 * Average value 7.62 (2.05)
PCB Dimensions (Bottom View)
Six, 1.2-dia. holes Three, 0.8-dia. holes (1.83)
Terminal Arrangement/ Internal Connections (Bottom View)
(2.05) (2.63) (2.63) (Holes for the coil terminals may also be 1.0.)
(There is no polarity to the coil.) Note: The shaded and unshaded parts indicate the product's directional marks.
Tolerances: 0.1 mm.
High Frequency Relay
G6Y
337
Precautions
Correct Use
Long-term Continuously ON Contacts
Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout. Seal integrity during cleaning will last 1 minute at 70C. Complete cleaning within these conditions. * For example, when creating 50- lines using a glass epoxy base with a thickness of 1.6 mm, the above graph will yield a w/h ratio of 1.7 for a dielectric constant of 4.8. Since the base thickness is 1.6 mm, the width will be h x 1.7 2.7 mm. The thickness of the copper foil "t" is ignored in this design method, but it must be considered because large errors will occur in extreme cases such as a foil thickness of t w. Furthermore, with the Micro Strip Line design, the lines are too short for the G6Y's intended frequency bandwidths, so we can ignore conductive losses and the line's attenuation constant. * The spacing of the Strip Lines and ground pattern should be comparable to the width of the Strip Lines. * Design the pattern with the shortest possible distances. Excessive distances will adversely effect the high-frequency characteristics. * Spread the ground patterns as widely as possible so that potential differences are unlikely to develop between the ground patterns. * To avoid potential short-circuits, do not place the pattern's leads near the point where the bottom of the Relay attaches to the board.
Micro Strip Line Design
* It is advantageous to use the Micro Strip Line in high-frequency transmission circuits because a low-loss transmission can be constructed with this method. By etching the dielectric base which has copper foil attached to both sides, the Micro Strip Line will have a concentrated electric field between the lines and ground as shown in the following diagram.
Lines with impedance Z
Bending the Micro Strip Line
Strip Line with impedance Z Elbow Clip the corners.
Ground pattern Dielectric base (dielectric constant: r) 45C
* The characteristic impedance of the lines ZO is determined by the kind of base (dielectric constant), the base's thickness, and the width of the lines, as expressed in the following equation.
ZO =
377
When the lines must curve, an elbow can be used as shown in the diagram. A distance (D) between the lines of approximately twice the line width is sufficient.
r
W H
1+ 2H W
1+In
W H
Relay Handling
When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40C. Do not put the Relay in a cold cleaning bath immediately after soldering.
W: Line width
r: Effective dielectric constant
H: Dielectric base thickness The copper foil thickness must be less than H. * The following graph shows this relationship.
Micro Strip impedance ( )
Dielectric constant (r)
Micro Strip (w/h)
338
High Frequency Relay
G6Y
Examples of Mounting Designs
Since this example emphasizes reducing mounting costs, expensive mounting methods such as through-hole boards are not shown. If such methods are to be used, the characteristics must be studied carefully using the actual board configuration.
The metal plate must be attached to the base as described here. From this point, the methods used for Strip Line design are the same as for the double-sided board.
Mounting Precautions
Be sure to securely attach the Relay's base surface to the board during installation. The isolation characteristics will be affected if the Relay lifts off the board. As shown in the enlarged illustration of the cross-section of part A, the G6Y is designed to ensure better high-frequency characteristics if the stand-off part of the G6Y is in contact with the ground pattern of the PCB. Therefore, the ground terminal and stand-off part are electrically connected internally. Should the through hole electrically connected to the contact terminal come in contact with the stand-off part, the contact will be short-circuited with the ground, which may cause an accident. As a preventive measure, keep at least a distance of 0.3 mm between the stand-off part and the through hole or land. For example, if the terminal hole on the PCB is 1 mm in diameter and the length B shown in the illustration is 1.4 mm, a distance of 0.3 mm or more will be provided between the through hole and stand-off part.
Using a Double-sided Paper Epoxy Board
When double-sided paper epoxy boards are used, the dielectric constant will be approximately the same as that of glass epoxy boards (r=4.8). The width of the Strip Lines for a board with t=1.6 mm is 2.7 mm for 50 and 1.3 mm for 75 . For a board with t=1.0 mm the width is 1.7 mm for 50 and 0.8 mm for 75 . The following diagram shows an example pattern and the Micro Strip Lines connected to the contact terminals are formed with pattern widths derived from the description above. The width between the Micro Strip Lines and ground patterns are comparable to the Micro Strip Line width. There are jumpers between the upper and lower patterns at the points marked with Xs in the diagram. Improved characteristics can be obtained with more jumper locations. This method yields isolation characteristics of 65 dB to 75 dB at 500 MHz and 50 dB at 900 MHz. At this point in the diagram the component side is the entire ground pattern side, but set aside approximately 2.0 mm x 2.0 mm of the pattern for the contact terminals and coil terminals.
Strip Line
PCB Mounting
Part A
Cross-section of Part A
G6Y
Coil Stand-off part Ground pattern
Using a Single-sided Board
When a single-sided board is used, isolation characteristics of only 60 dB to 70 dB at 200 MHz can be obtained. When high frequency bands are to be used with a single-sided board, a metal plate can be placed between the base and Relay and connected to the ground pattern.
Through hole Ground terminal
Contact terminal Ground terminal
Metal plate
Ground terminals G6Y Metal plate Printed circuit board
Pattern
With this method a metal plate is placed between the Relay and base and connected to the pattern, as shown in the above diagram. The important point here is that 3 locations (the G6Y's ground terminal, the metal plate's bent tabs (A), and the ground pattern) are soldered together at the same time. This method combines an inexpensive single-sided board and inexpensive metal plate to yield the same characteristics as a double-sided board. Good characteristics are obtained by grounding the G6Y's ground terminal and metal plate in the same place.
High Frequency Relay
G6Y
339
MEMO
340
High Frequency Relay
G6Y
Omron Electronic Components, LLC
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High Frequency Relay
G6Y
Certain Precautions on Specifications and Use
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To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X302-E-1 08/09 Specifications subject to change without notice Printed in USA
High Frequency Relay
G6Y

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