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FEATURES
Standard "half-brick" configuration Designed to meet UL/EN60950-1 safety approvals (BASIC insulation) Fully isolated, 2250Vdc guaranteed Output voltages: 1.8 - 15 Volts VIN range: 36-75V or 18-36V Full 50-150 Watt output power Reliable SMT-on-pcb construction Input under and output overvoltage shutdown Output current limiting and short-circuit protection On/off, VOUT trim and sense functions Modifications and customs for OEMs Lead-free RoHS construction/attach
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Typical Unit
PRODUCT OVERVIEW
The high efficiency, low noise and long-term reliability that defines DATEL DC/DC Converters now comes to you in the standard "half-brick" configuration (2.3 x 2.4 x 0.40). All models in our new UCH Series meet UL/EN60950-1 safety requirements, including each European country's deviations. All models have BASIC insulation; guarantee 2250Vdc (in to out) isolation; and because they are designed with Class B thermal insulation, satisfy all safety requirements over their full operating temperatures. Double lead-free construction/attach meets stringent RoHS specifications. UCH Models are designed for demanding telecom, datacom and networking applications. Their "semi-synchronous-rectifier" design achieves impressive efficiencies. Output voltages are 1.8 to 15 Volts. The input voltage range is 36 to 75 or 18 to 36 Volts. All models meet the Low Voltage Directive (LVD). For high reliability and affordability, DATEL utilizes high-speed automatic assembly to construct the UCH's proven SMT-on-pcb designs. An optional baseplate offers full output power at maximum temperature. UCH's feature input filters, input undervoltage and overvoltage lockout, output current limiting, short-circuit protection, and thermal shutdown. Additionally, all devices have output trim capability and an on/off control pin that can be ordered with either polarity.
+SENSE (6) +VIN (4) +VOUT (5)
CASE (2)
SWITCH CONTROL -VOUT (9)
-VIN (1) PMW CONTROLLER INPUT UNDERVOLTAGE, INPUT OVERVOLTAGE, AND OUTPUT OVERVOLTAGE COMPARATORS OPTO ISOLATION REFERENCE & ERROR MAP
-SENSE (8) VOUT TRIM (7)
Typical topology is shown. *Can be ordered with positive (standard) or negative (optional) polarity.
For full details go to www.murata-ps.com/rohs
REMOTE* ON/OFF CONTROL (3)
Figure 1. Simplified Schematic
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MDC_UCH Models.A15 Page 1 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Performance Specifications and Ordering Guide
ORDERING GUIDE Output R/N (mVp-p) Regulation (Max.) Root Family UCH-1.8/40-D48N-C UCH-2.5/40-D48N-C UCH-3.3/10-D24P-C UCH-3.3/10-D48N-C UCH-3.3/15-D48N-C UCH-3.3/35-D24P-C UCH-3.3/30-D48N-C UCH-5/10-D48N-C UCH-5/20-D24P-C UCH-5/30-D48N-C UCH-12/4.2-D48N-C UCH-12/12.5-D48N-C UCH-15/6.7-D48N-C VOUT IOUT Power (Volts) (Amps) (Watts) 1.8 2.5 40 40 10 10 15 35 30 10 20 30 4.2 12.5 6.7 72 100 33 33 49.5 115.5 99 50 100 150 50.4 150 100.5 Typ. 50 Max. 100 100 Line 0.125% 0.1% 0.2% 0.2% 0.125% 0.125% 0.125% 0.125% 0.125% 0.125% 0.125% 0.125% Load 0.25% 0.2% Input IIN, IIN, full VIN Nom. Range no load load (Volts) (Volts) (mA) (Amps) 48 48 24 48 48 24 48 48 24 36-75 36-75 18-36 36-75 36-75 18-36 36-75 36-75 18-36 50 50 1.72 2.34 1.54 0.77 1.16 5.41 2.29 1.17 4.6 3.43 1.16 3.37 2.28 Efficiency Min. 85% 87.5% Typ. 87% Package C61 Case inches (mm) Pinout
3.3
50
80
87%
89%
100
5 12 12 15
60 50 60 80 50 70
150 100 150 150
0.25%
48
36-75
90
2.4x2.28x0.40 90% (61x57.9x10.2) 89% 90.5% 89% 91% 87.5% 90.5% 89% 92.6% 91% 92% 89% 85.5%
P17
Please refer to the full model number structure for additional ordering part numbers and options. All specifications are at nominal line voltage and full load, +25 C. unless otherwise noted. See detailed specifications. Output capacitors are 1 F ceramic in parallel with 10 F electrolytic . Input cap is 22
F, low ESR. I/O caps are necessary for our test equipment and may not be needed for your application
PART NUMBER STRUCTURE
U CH - 5 / 30 - D48 N B H - C
Output Configuration: Unipolar Single Output Half-brick package Nominal Output Voltage Maximum Rated Output: Current in Amps Input Voltage Range: D24 = 18-36 Volts D48 = 36-75 Volts RoHS Hazardous Materials Compliance C = RoHS-6 (no lead), standard Y = RoHS-5 (with lead), optional, special order Optional Conformal Coating Blank = No coating, standard H = Coating added, optional special order Optional Baseplate Blank = No Baseplate, standard B = Baseplate installed, optional quantity order On/Off Control Polarity P = Positive polarity (standard for D24, optional for D48) N = Negative polarity (standard for D48, optional for D24)
Note: Some model number combinations may not be available. Contact Murata Power Solutions for availability.
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MDC_UCH Models.A15 Page 2 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
MECHANICAL SPECIFICATIONS
2.30 (58.4) User's thermal surface and hardware Recommended threaded insert torque is 0.35-0.55 N-M or 3-5 in-lbs. 0.50 (12.7) 0.015 min. clearance between standoffs and highest component Pin Diameters: Pins 1-4, 6-8 Pins 5, 9 0.20 (5.1) 2.30 (58.4) 1.90 (48.3) 0.015 minimum clearance between standoffs and highest component Do not remove M3 x 0.50 threaded inserts from bottom PCB
Baseplate
0.40 (10.2)
0.18 (4.6)
0.040 0.001 (1.016 0.025) 0.080 0.001 (2.032 0.025)
0.18 (4.6)
1.900 (48.26)
1
9
2
8
M3 x 0.50 threaded insert and standoff (4 places) Screw length must not go through Baseplate 2.00 (50.8) 2.40 (61.0)
Case C61
7 3 6 0.400 (10.16) 4 5 0.50 (12.70) Bottom View 0.700 (17.78) 1.000 (25.40) 1.400 (35.56) 2.40 (60.96)
UCH with Optional Baseplate
INPUT/OUTPUT CONNECTIONS Pin Function P17 1 -Input 2 Case 3 On/Off Control 4 +Input 5 +Output 6 +Sense 7 Trim 8 -Sense 9 -Output
Pin 2 may be removed under special order. Please contact Murata Power Solutions.
Dimensions are in inches (mm shown for ref. only).
Third Angle Projection
Tolerances (unless otherwise specified): .XX 0.02 (0.5) .XXX 0.010 (0.25) Angles 2 Components are shown for reference only.
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MDC_UCH Models.A15 Page 3 of 18
Single Output UCH Models
Performance Specifications and Ordering Guide
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-1.8/40-D48 UCH-2.5/40-D48 UCH-3.3/10-D24 UCH-3.3/10-D48 UCH-3.3/15-D48 UCH-3.3/35-D24 UCH-3.3/30-D48 Input Input voltage range Start-up threshold, Volts Undervoltage shutdown, V Overvoltage shutdown Reflected (back) ripple current, mA pk-pk Input Current Full load conditions Inrush transient, A2sec Output short circuit, mA No load, mA Low line (VIN = min.), Amps Standby mode, mA (Off, UV, OT shutdown) Internal input filter type External recommended fuse, Amps Reverse polarity protection Remote On/Off Control Positive logic (P model suffix) Negative logic (N model suffix) Current, mA Output Voltage output range Voltage output accuracy Adjustment range Temperature coefficient over oper. temp. range Minimum loading Remote sense compensation Ripple/noise (20 MHz bandwidth) Line/Load regulation Efficiency Maximum capacitive loading, Low ESR <0.02 max., resistive load, F See ordering guide. 1% of VNOM (50% load) -10 to +10% of VNOM. 0.02% of VOUT range per C No minimum loading. +10%. 17 See ordering guide. See ordering guide. See ordering guide. 10,000 max. OFF = Ground pin to +1V max. ON = Open or +3.5 to +13.5V max OFF = Open or +2.5V to +15V max. ON = -0.1V to +0.8V max 1 50 2.30 2 Pi 10 3 5 3 See notes. 1.54 2.06 1.03 10 L-C 3 12.5 7.5 See ordering guide. 0.05 50 100 1.54 7.21 3.09 8 10 20 10 34 32 34 31 16 15 See ordering guide 34 31 none 15 15 15 10 34 31 16 15 34 31
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MDC_UCH Models.A15 Page 4 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-5/10-D48 Input Input voltage range Start-up threshold, Volts Undervoltage shutdown, V Overvoltage shutdown Reflected (back) ripple current, mA pk-pk Input Current Full load conditions Inrush transient, A2sec Output short circuit, mA No load, mA Low line (VIN = min.), Amps Standby mode, mA (Off, UV, OT shutdown) Internal input filter type External recommended fuse, Amps Reverse polarity protection Remote On/Off Control Positive logic (P model suffix) Negative logic (N model suffix) Current, mA Output Voltage output range Voltage output accuracy Adjustment range Temperature coefficient over oper. Temp. range Minimum loading Remote sense compensation Ripple/noise (20 MHz bandwidth) Line/Load regulation Efficiency Maximum capacitive loading, Low ESR <0.02 max., resistive load, F 10,000 10,000 max. See ordering guide. 1% of VNOM. -10 to +10% of VNOM. 0.02% of VOUT range per C No minimum loading. +10%. 17 See ordering guide. See ordering guide. See ordering guide. 20,000 max. 5000 10,000 1,000 OFF = Ground pin to +1V max. ON = Open or +3.5 to +15V max OFF = Open or +2.5V to +15V max. ON = -0.1V to +0.8V max 1 1.54 4 Pi 10 10 100 6.17 10 L-C 7.5 See notes. 4.63 4 Pi 10 1.51 See ordering guide. 0.05 50 90 4.47 1 L-C 7.5 3.06 15 20 15 34 33 16 15 See ordering guide. 35 34 none 20 20 20 35 33.5 35 33.5 35 33 UCH-5/20-D24 UCH-5/30-D48 UCH-12/4.2-D48 UCH-12/12.5-D48 UCH-15/6.7-D48
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MDC_UCH Models.A15 Page 5 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-1.8/40-D48 UCH-2.5/40-D48 UCH-3.3/10-D24 UCH-3.3/10-D48 UCH-3.3/15-D48 UCH-3.3/35-D24 UCH-3.3/30-D48 Isolation Voltage Input to Output, Volts min. Input to baseplate, Volts min. Baseplate to output, Volts min. Isolation resistance, M Isolation capacitance, pF Isolation safety rating Current limit inception (98% of VOUT, after warmup), Amps Short circuit protection method Short circuit current, Amps Short circuit duration Overvoltage protection, Volts (via magnetic feedback) Prebiased Startup Dynamic characteristics Dynamic load response (50-75-50% load step) Start-up time VIN to VOUT regulated, mSec Remote On/Off to VOUT regulated, mSec Switching frequency, KHz Environmental Calculated MTBF Operating temperature range (with derating) Operating temperature, with baseplate C (no derating required) Storage temperature range, C Thermal protection/shutdown, C Relative humidity Soldering Guidelines
Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Be cautious when there is high atmospheric humidity. We strongly recommend a mild pre-bake (100 C. for 30 minutes). Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers.
Wave Solder Operations for through-hole mounted products (THMT)
2250 1500 1500 100 1000 Basic insulation 56 max. 49 15 15 19 40 35
Current limiting, hiccup autorestart. Remove overload for recovery. 5 Output may be shorted continuously to ground (no damage). 2.7 max. 3.75 max. 4.95 V max Starts if external voltage is less than VNOM. 4.62 max. 4.95 max.
100 Sec to 1% 100 Sec to 1% 200 Sec to 1% 200 Sec to 1% 200 Sec to 1% 200 Sec to 1% 200 Sec to 1% of final value of final value of final value of final value of final value of final value of final value 10 max. 10 max. 360 420 40 330 40
1.6M hrs.
TBD
1.8M hrs.
TBD
-40 to +85 (See Derating Curves) -40 to +110 -40 to +120 -55 to +125 +115 +115 +120 To +85C/85%, non-condensing
For Sn/Ag/Cu based solders: Maximum Preheat Temperature Maximum Pot Temperature Maximum Solder Dwell Time 115 C. 270 C. 7 seconds
For Sn/Pb based solders: Maximum Preheat Temperature Maximum Pot Temperature Maximum Solder Dwell Time 105 C. 250 C. 6 seconds
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MDC_UCH Models.A15 Page 6 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-5/10-D48 Isolation Voltage Input to Output, Volts min. Input to baseplate, Volts min. Baseplate to output, Volts min. Isolation resistance, M Isolation capacitance, pF Isolation safety rating Miscellaneous Current limit inception (98% of VOUT, after warmup), Amps Short circuit protection method Short circuit current, Amps Short circuit duration Overvoltage protection, Volts (via magnetic feedback) Prebiased Startup Dynamic characteristics Dynamic load response (50-75-50% load step) Start-up time VIN to VOUT regulated, mSec Remote On/Off to VOUT regulated, mSec Switching frequency, KHz Environmental Calculated MTBF Operating temperature range (with derating) Operating temperature, with baseplate C (no derating required) Storage temperature range, C Thermal protection/shutdown, C Relative humidity +120 To +85C/85%, non-condensing 1.6M hours TBD 1.9M hours 1.6M hours TBD 300 30 330 40 300 30 10 max. 10 max. 335 35 335 35 350 40 200 Sec to 1% of final value 200 Sec to 1% of final value 200 Sec to 1% of final value 250 Sec to 1% of final value 250 Sec to 1% of final value 250 Sec to 1% of final value 7.75 max. 13 26 35 5.4 14.5 7.4 2250 1500 1500 100 1000 Basic insulation UCH-5/20-D24 UCH-5/30-D48 UCH-12/4.2-D48 UCH-12/12.5-D48 UCH-15/6.7-D48
Current limiting, hiccup autorestart. Remove overload for recovery. 5 Output may be shorted continuously to ground (no damage). 7.5 max. 7.5 18 max. 16.8 max. 17.5
Starts if external voltage is less than VNOM.
-40 to +85 (See Derating Curves) -40 to +120 -55 to +125 +115
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MDC_UCH Models.A15 Page 7 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-1.8/40-D48 UCH-2.5/40-D48 UCH-3.3/10-D24 UCH-3.3/10-D48 UCH-3.3/15-D48 UCH-3.3/35-D24 UCH-3.3/30-D48 Physical Outline dimensions Baseplate material Pin material Pin diameter Weight, ounces Weight, grams Electromagnetic interference (conducted and radiated) (external filter required) Flammability Safety 1.68 47 See mechanical specs. Aluminum Gold plated copper alloy with nickel underplate 0.04/0.08 inches (1.016/2.032 mm) 2 60
Designed to meet FCC part 15, class B, EN55022
UL94V-0 Designed to meet UL 60950-1, CSA C22.2 No.60950-1, IEC/EN 60950-1
Absolute Maximum Ratings
Input Voltage: D24 Models D48 Models On/Off Control
Volts, max. continuous Volts, transient, 100 mSec Volts, max. continuous Volts, transient, 100 mSec
0-36 VDC 50 VDC 0-75 VDC 100 VDC -0.7 V. min to +15V max. See Fuse section Vout nom. +20% max. Current-limited. Devices can withstand sustained short circuit without damage. The outputs are not intended to accept appreciable reverse current. Device includes electronic overtemperature shutdown protection under normal operation. -55 to +125 C See soldering specifications
Input Reverse-Polarity Protection Output Overvoltage Output Current
Overtemperature Protection
Storage Temperature Lead Temperature
These are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.
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MDC_UCH Models.A15 Page 8 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
UCH-5/10-D48 Physical Outline dimensions Baseplate material Pin material Pin diameter Weight, ounces Weight, grams Electromagnetic interference (conducted and radiated) (external filter required) Flammability Safety 2 60 See mechanical specs. Aluminum Gold plated copper alloy with nickel underplate 0.04/0.08 inches (1.016/2.032 mm) 1.73 49 UCH-5/20-D24 UCH-5/30-D48 UCH-12/4.2-D48 UCH-12/12.5-D48 UCH-15/6.7-D48
Designed to meet FCC part 15, class B, EN55022
UL94V-0 Designed to meet UL 60950-1, CSA C22.2 No.60950-1, IEC/EN 60950-1
Specification Notes: (1) All models are tested and specified with external 1 F paralleled with 10 F output capacitors and no external input capacitor. All capacitors are low ESR types. These capacitors are necessary to accommodate our test equipment and may not be required to achieve specified performance in your applications. All models are stable and regulate within spec under no-load conditions. All specifications are typical unless noted. General conditions for Specifications are +25C, Vin=nominal, Vout=nominal, full load. Adequate airflow must be supplied for extended testing under power. (2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=33 F, 100V, Cbus=220 F, 100V, Lbus=12 H. (3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total RMS current over time does not exceed the Derating curve. All Derating curves are presented at sea level altitude. Be aware of reduced power dissipation with increasing altitude. (4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground fixed conditions, Tpcboard=+25C, full load, natural air convection. (5) The On/Off Control is normally selected by a switch or an open collector or open drain transistor. But it may also be driven with external logic or by applying appropriate external voltages which are referenced to Input Common and comply with the On/Off voltage specifications. (6) Output current limiting begins when the output voltage degrades approximately 2% from the selected setting. (7) The outputs are not intended to sink appreciable reverse current. (8) Output noise may be further reduced by adding an external filter. Logic circuits with low power voltages may have a small voltage margin between logic ZERO and logic ONE, requiring noise suppression. Use only as much output filtering as needed to achieve your noise requirements. Excessive output capacitance can retard transient response or possibly cause instability. Low ESR ceramic capacitors may degrade dynamic performance. Be sure to thoroughly test your system under full load with all components installed. (17) Normally, the Sense lines are connected at the remote load to compensate for IR voltage drops in the power wiring and to improve dynamic response. If Sense is not used, each Sense pin should be connected at the converter to its respective Vout pin. CAUTION: This product is not internally fused. To comply with safety agency certifications and to avoid injury to personnel or equipment, the user must connect an external fast-blow fuse to the input terminals. (9) All models are fully operational and meet published specifications, including "cold start" at -40C. At full power, the package temperature of all on-board components must not exceed +128C. (10) Regulation specifications describe the deviation as the line input voltage or output load current is varied from a nominal midpoint value to either extreme. (11) The output overvoltage protection is automatic recovery. The overvoltage may occur either from internal failure or from an external forcing voltage as in a shared power system. (12) Output current limit and short circuit protection is non-latching. When the overcurrent fault is removed, the converter will immediately recover. After an output overcurrent or short circuit, "hiccup" operation repeatedly attempts to restart the converter with a brief, full-current output. If the overcurrent condition still exists, the restart current will be removed and then tried again. This short current pulse prevents overheating and damaging the converter. Once the fault is removed, the converter immediately resumes normal operation. (13) Do not exceed maximum power specifications when adjusting the output trim. (14) At zero output current, the output may contain low frequency components which exceed the ripple specification. The output may be operated indefinitely with no load. (15) If reverse polarity is accidentally applied to the input, to ensure reverse input protection with full output load, always connect an external input fuse in series with the +Vin input. Use approximately twice the full input current rating with nominal input voltage. (16) Output accuracy is dependent on user-supplied trim resistors. To achieve high accuracy, use 1% or better tolerance metal-film resistors mounted close to the converter.
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MDC_UCH Models.A15 Page 9 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
APPLICATION NOTES
Input Fusing Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. We recommend a time delay fuse installed in the ungrounded input supply line with a value which is approximately twice the maximum line current, calculated at the lowest input voltage. The installer must observe all relevant safety standards and regulations. For safety agency approvals, install the converter in compliance with the end-user safety standard, i.e. IEC/EN/UL 60950-1. Input Reverse-Polarity Protection If the input voltage polarity is reversed, an internal body diode will become forward biased and likely draw excessive current from the power source. If this source is not current-limited or the circuit appropriately fused, it could cause permanent damage to the converter. Please be sure to install a properlyrated external input fuse (see Specifications). Input Under-Voltage Shutdown and Start-Up Threshold Under normal start-up conditions, converters will not begin to regulate properly until the ramping-up input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifications). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off operation at a single input voltage. Users should be aware however of input sources near the Under-Voltage Shutdown whose voltage decays as input current is consumed (such as capacitor inputs), the converter shuts off and then restarts as the external capacitor recharges. Such situations could oscillate. To prevent this, make sure the operating input voltage is well above the UV Shutdown voltage AT ALL TIMES. Start-Up Time Assuming that the output current is set at the rated maximum, the Vin to Vout Start-Up Time (see Specifications) is the time interval between the point when the ramping input voltage crosses the Start-Up Threshold and the fully loaded regulated output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, input voltage slew rate and final value of the input voltage as it appears at the converter. These converters include a soft start circuit to moderate the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. The On/Off Remote Control interval from On command to Vout regulated assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specified accuracy band. The specification assumes that the output is fully loaded at maximum rated current. Similar conditions apply to the On to Vout regulated specification such as external load capacitance and soft start circuitry.
Input Source Impedance These converters will operate to specifications without external components, assuming that the source voltage has very low impedance and reasonable input voltage regulation. Since real-world voltage sources have finite impedance, performance is improved by adding external filter components. Sometimes only a small ceramic capacitor is sufficient. Since it is difficult to totally characterize all applications, some experimentation may be needed. Note that external input capacitors must accept high speed switching currents. Because of the switching nature of DC/DC converters, the input of these converters must be driven from a source with both low AC impedance and adequate DC input regulation. Performance will degrade with increasing input inductance. Excessive input inductance may inhibit operation. The DC input regulation specifies that the input voltage, once operating, must never degrade below the Shut-Down Threshold under all load conditions. Be sure to use adequate trace sizes and mount components close to the converter. I/O Filtering, Input Ripple Current and Output Noise All models in this converter series are tested and specified for input reflected ripple current and output noise using designated external input/output components, circuits and layout as shown in the figures below. External input capacitors (Cin in the figure) serve primarily as energy storage elements, minimizing line voltage variations caused by transient IR drops in the input conductors. Users should select input capacitors for bulk capacitance (at appropriate frequencies), low ESR and high RMS ripple current ratings. In the figure below, the Cbus and Lbus components simulate a typical DC voltage bus. Your specific system configuration may require additional considerations. Please note that the values of Cin, Lbus and Cbus will vary according to the specific converter model.
TO OSCILLOSCOPE CURRENT PROBE LBUS CBUS CIN 1 CIN = 33F, ESR < 700m @ 100kHz CBUS = 220F, ESR < 100m @ 100kHz LBUS = 12H
4
+INPUT
VIN
+ - + -
-INPUT
Figure 2. Measuring Input Ripple Current
In critical applications, output ripple and noise (also referred to as periodic and random deviations or PARD) may be reduced by adding filter elements such as multiple external capacitors. Be sure to calculate component temperature rise from reflected AC current dissipated inside capacitor ESR. In the figure, the two copper strips simulate real-world printed circuit impedances between the power supply and its load. In order to minimize circuit errors and standardize tests between units, scope measurements should be made using BNC connectors or the probe ground should not exceed one half inch and soldered directly to the fixture.
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MDC_UCH Models.A15 Page 10 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
+SENSE +OUTPUT 6 5 COPPER STRIP
Note that the temperatures are of the ambient airflow, not the converter itself which is obviously running at higher temperature than the outside air. Also note that very low flow rates (below about 25 LFM) are similar to "natural convection," that is, not using fan-forced airflow.
C2 SCOPE RLOAD
C1 9 8 COPPER STRIP
-OUTPUT -SENSE
Murata Power Solutions makes Characterization measurements in a closed cycle wind tunnel with calibrated airflow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite difficult to insert an anemometer to precisely measure airflow in most applications. Sometimes it is possible to estimate the effective airflow if you thoroughly understand the enclosure geometry, entry/exit orifice areas and the fan flowrate specifications. CAUTION: If you routinely or accidentally exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected at slightly above Sea Level altitude. Be sure to reduce the derating for higher density altitude. Output Overvoltage Protection This converter monitors its output voltage for an over-voltage condition. If the output exceeds OVP limits, the sensing circuit will power down the unit, and the output voltage will decrease. After a time-out period, the PWM will automatically attempt to restart, causing the output voltage to ramp up to its rated value. It is not necessary to power down and reset the converter for the automatic OVP-recovery restart. If the fault condition persists and the output voltage climbs to excessive levels, the OVP circuitry will initiate another shutdown cycle. This on/off cycling is referred to as "hiccup" mode. It safely tests full current rated output voltage without damaging the converter. Output Fusing The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protection. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output. Output Current Limiting As soon as the output current increases to approximately 125% to 150% of its maximum rated value, the DC/DC converter will enter a current-limiting mode. The output voltage will decrease proportionally with increases in output current, thereby maintaining a somewhat constant power output. This is also commonly referred to as power limiting. Current limiting inception is defined as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifications. Note particularly that the output current may briefly rise above its rated value in normal operation as long as the average output power is not exceeded. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition. Output Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low (approximately 98% of nominal output voltage for most models), the magnetically
C1 = 0.1F CERAMIC C2 = 10F TANTALUM LOAD 2-3 INCHES (51-76mm) FROM MODULE
Figure 3. Measuring Output Ripple and Noise (PARD)
Floating Outputs Since these are isolated DC/DC converters, their outputs are "floating" with respect to their input. The essential feature of such isolation is ideal ZERO CURRENT FLOW between input and output. Real-world converters however do exhibit tiny leakage currents between input and output (see Specifications). These leakages consist of both an AC stray capacitance coupling component and a DC leakage resistance. When using the isolation feature, do not allow the isolation voltage to exceed specifications. Otherwise the converter may be damaged. Designers will normally use the negative output (-Output) as the ground return of the load circuit. You can however use the positive output (+Output) as the ground return to effectively reverse the output polarity. Minimum Output Loading Requirements All models regulate within specification and are stable under no load to full load conditions. Operation under no load might however slightly increase output ripple and noise. Thermal Shutdown To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC/DC's to rise above the Operating Temperature Range up to the shutdown temperature, an on-board electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. The temperature sensor is typically located adjacent to the switching controller, approximately in the center of the unit. See the Performance and Functional Specifications. CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your application to avoid unplanned thermal shutdown. Temperature Derating Curves The graphs in the next section illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airflow measured in Linear Feet per Minute ("LFM"). Note that these are AVERAGE measurements. The converter will accept brief increases in current or reduced airflow as long as the average is not exceeded.
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MDC_UCH Models.A15 Page 11 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart, causing the output voltage to begin ramping up to its appropriate value. If the short-circuit condition persists, another shutdown cycle will initiate. This rapid on/off cycling is called "hiccup mode". The hiccup cycling reduces the average output current, thereby preventing excessive internal temperatures and/or component damage. A short circuit can be tolerated indefinitely. The "hiccup" system differs from older latching short circuit systems because you do not have to power down the converter to make it restart. The system will automatically restore operation as soon as the short circuit condition is removed. Remote Sense Input Use the Sense inputs with caution. Sense is normally connected at the load. Sense inputs compensate for output voltage inaccuracy delivered at the load. This is done by correcting IR voltage drops along the output wiring and the current carrying capacity of PC board etch. This output drop (the difference between Sense and Vout when measured at the converter) should not be allowed to exceed 0.5V. Consider using heavier wire if this drop is excessive. Sense inputs also improve the stability of the converter and load system by optimizing the control loop phase margin. Note: The Sense input and power Vout lines are internally connected through low value resistors to their respective polarities so that the converter can operate without external connection to the Sense. Nevertheless, if the Sense function is not used for remote regulation, the user should connect +Sense to +Vout and -Sense to -Vout at the converter pins. The remote Sense lines carry very little current. They are also capacitively coupled to the output lines and therefore are in the feedback control loop to regulate and stabilize the output. As such, they are not low impedance inputs and must be treated with care in PC board layouts. Sense lines on the PCB should run adjacent to DC signals, preferably Ground. In cables and discrete wiring, use twisted pair, shielded tubing or similar techniques. Any long, distributed wiring and/or significant inductance introduced into the Sense control loop can adversely affect overall system stability. If in doubt, test your applications by observing the converter's output transient response during step loads. There should not be any appreciable ringing or oscillation. You may also adjust the output trim slightly to compensate for voltage loss in any external filter elements. Do not exceed maximum power ratings. Please observe Sense inputs tolerance to avoid improper operation: [Vout(+) -Vout(-)] - [Sense(+) -Sense(-)] 10% of Vout Output overvoltage protection is monitored at the output voltage pin, not the Sense pin. Therefore excessive voltage differences between Vout and Sense together with trim adjustment of the output can cause the overvoltage protection circuit to activate and shut down the output. Power derating of the converter is based on the combination of maximum output current and the highest output voltage. Therefore the designer must insure: (Vout at pins) x (Iout) (Max. rated output power)
+OUTPUT Contact and PCB resistance losses due to IR drops 5 6 I OUT Sense Current 3 ON/OFF CONTROL TRIM 7 Sense Return 8
-SENSE
1
-INPUT
+SENSE
LOAD
4
I OUT Return +INPUT -OUTPUT 9 Contact and PCB resistance losses due to IR drops
Figure 4. Remote Sense Circuit Configuration
Trimming the Output Voltage The Trim input to the converter allows the user to adjust the output voltage over the rated trim range (please refer to the Specifications). In the trim equations and circuit diagrams that follow, trim adjustments use either a trimpot or a single fixed resistor connected between the Trim input and either the +Sense or -Sense terminals. (On some converters, an external user-supplied precision DC voltage may also be used for trimming). Trimming resistors should have a low temperature coefficient (100 ppm/deg.C or less) and be mounted close to the converter. Keep leads short. If the trim function is not used, leave the trim unconnected. With no trim, the converter will exhibit its specified output voltage accuracy. There are two CAUTIONs to be aware of for the Trim input: CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the maximum output voltage OR the maximum output power when setting the trim. Be particularly careful with a trimpot. If the output voltage is excessive, the OVP circuit may inadvertantly shut down the converter. If the maximum power is exceeded, the converter may enter current limiting. If the power is exceeded for an extended period, the converter may overheat and encounter overtemperature shut down. CAUTION: Be careful of external electrical noise. The Trim input is a senstive input to the converter's feedback control loop. Excessive electrical noise may cause instability or oscillation. Keep external connections short to the Trim input. Use shielding if needed. Also consider adding a small value ceramic capacitor between the Trim and -Vout to bypass RF and electrical noise.
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MDC_UCH Models.A15 Page 12 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Trim Equations
Trim Down Connect trim resistor between trim pin and -Sense Trim Up Connect trim resistor between trim pin and +Sense
RTrimDn (k) = 1 - 2 '
Where,
RTrimUp (k) = VNOMINAL x (1 + ') - 1 - 2 ' 1.225 x '
Where,
'
VNOMINAL - VOUT VNOMINAL
'
VOUT - VNOMINAL VNOMINAL
VNOM is the nominal, untrimmed output voltage. VOUT is the desired new output voltage. Do not exceed the specified trim range or maximum power ratings when adjusting trim. Use 1% precision resistors mounted close to the converter on short leads.
Trim Circuits
+IN
+OUT
+SENSE
ON/OFF
TRIM
LOAD
-SENSE -IN
-OUT
Figure 5. Trim Connections Using A Trimpot
+IN
+OUT
+IN
+OUT
+SENSE
+SENSE RTRIM DOWN
ON/OFF
TRIM RTRIM UP -SENSE
LOAD
ON/OFF
TRIM
LOAD
-SENSE -IN
-IN
-OUT
-OUT
Figure 6. Trim Connections to Increase Output Voltages
Figure 7. Trim Connections to Decrease Output Voltages
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MDC_UCH Models.A15 Page 13 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Remote On/Off Control On the input side, a remote On/Off Control can be ordered with either polarity. Positive: Standard models are enabled when the On/Off pin is left open or is pulled high to +Vin with respect to -Vin. An internal bias current causes the open pin to rise to approximately +15V. Some models will also turn on at lower intermediate voltages (see Specifications). Positive-polarity devices are disabled when the On/Off is grounded or brought to within a low voltage (see Specifications) with respect to -Vin. Negative: Optional negative-polarity devices are on (enabled) when the On/ Off is grounded or brought to within a low voltage (see Specifications) with respect to -Vin. The device is off (disabled) when the On/Off is left open or is pulled high to approximately +15V with respect to -Vin. Dynamic control of the On/Off function should be able to sink appropriate signal current when brought low and withstand appropriate voltage when brought high. Be aware too that there is a finite time in milliseconds (see Specifications) between the time of On/Off Control activation and stable, regulated output. This time will vary slightly with output load type and current and input conditions. There are several CAUTIONs for the On/Off Control: CAUTION: While it is possible to control the On/Off with external logic if you carefully observe the voltage levels, the preferred circuit is either an open drain/open collector transistor, a switch or a relay (which can thereupon be controlled by logic) returned to negative Vin. CAUTION: Do not apply voltages to the On/Off pin when there is no input power voltage. Otherwise the converter may be permanently damaged. Output Capacitive Load These converters do not require external capacitance added to achieve rated specifications. Users should only consider adding capacitance to reduce switching noise and/or to handle spike current step loads. Install only enough capacitance to achieve noise objectives. Excess external capacitance may cause regulation problems, slower transient response and possible instability. Proper wiring of the Sense inputs will improve these factors under capacitive load. The maximum rated output capacitance and ESR specification is given for a capacitor installed immediately adjacent to the converter. Any extended output wiring or smaller wire gauge or less ground plane may tolerate somewhat higher capacitance. Also, capacitors with higher ESR may use a larger capacitance.
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MDC_UCH Models.A15 Page 14 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Typical Performance Curves
UCH-1.8/40-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 90 85 80 Efficiency (%) 75 70 65 60 55 50 45 40 4 8 12 16 20 24 28 32 36 Load Current (Amps) Power Dissipation (VIN = 48V) VIN = 75V VIN = 48V VIN = 36V 12.1 11 9.9 Power Dissipation (Watts) 8.8 7.7 6.6 5.5 4.4 3.3 2.2 1.1 0 40
UCH-1.8/40-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, airflow is from VIN to VOUT 45 40 Output Current (Amps) 35 30 25 400 lfm 20 100 lfm 15 10 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (C) UCH-2.5/40-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, transverse airflow
10 9
300 lfm 200 lfm
UCH-2.5/40-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 90 8 Power Dissipation (Watts) Efficiency (%) 85 VIN = 36V 80 VIN = 48V 75 70 65 1 60 3 6 9 12 15 18 21 24 27 Load Current (Amps) 0 VIN = 75V Power Dissipation (VIN = 48V) 7 6 5 4 3 2
40 38 Output Current (Amps) 36 34 32 30 400 lfm 28 200 lfm 26 24 30 100 lfm 300 lfm
40
50
60
70
80
Ambient Temperature (C)
UCH-3.3/10-D24 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 90 6
UCH-3.3/10-D48 Maximum Current Temperature Derating vs Line Voltage and Load Current @25C 95 4
Power Dissipation (Watts)
80 VIN = 36V 75 VIN = 18V 70 Power Dissipation (VIN = 24V) VIN = 24V
4
Efficiency (%)
85
3.6
80 VIN = 75V 75 VIN = 48V VIN = 36V Power Dissipation (VIN = 48V)
3.4
3
3.2
2
70
3.0
65 3 4 5 6 7 8 9 10 Load Current (Amps)
1
65 3 4 5 6 7 8 9 10 Load Current (Amps)
2.8
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MDC_UCH Models.A15 Page 15 of 18
Power Dissipation (Watts)
85 Efficiency (%)
5
90
3.8
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Typical Performance Curves
UCH-3.3/15-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 90 85 Efficiency (%) VIN = 75V 80 75 70 VIN = 36V 65 60 55 3 4 5 6 7 8 9 10 11 12 13 14 15 Load Current (Amps) UCH-3.3/35-D24 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 20 18 90 Efficiency (%) VIN = 36V 85 VIN = 24V 80 VIN = 18V Power Dissipation (VIN = 24V) 6 4 2 70 3 6 9 12 15 18 21 24 27 30 33 Load Current (Amps) 0 16 Power Dissipation (Watts) 14 12 10 8 Power Dissipation (VIN = 48V) 4 3 2 VIN = 48V 7 6 5 10 9 Power Dissipation (Watts) 8
UCH-3.3/35-D24 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 24V, transverse airflow 40 36 Output Current (Amps) 32 28 24 20 400 lfm 16 200 lfm 12 8 30 40 50 Ambient Temperature (C) 60 70 100 lfm 300 lfm
75
UCH-3.3/30-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 90 8 Efficiency (%) 85 VIN = 75V 80 75 VIN = 36V 70 65 60 3 6 9 12 15 18 21 24 27 30 Load Current (Amps) VIN = 48V Power Dissipation (VIN = 48V) 4 3 2 1 0 6 5 7 Power Dissipation (Watts) 10 9
UCH-3.3/30-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, transverse airflow 31 30 Output Current (Amps) 29 28 27 100 lfm 26 300 lfm 25 24 23 30 200 lfm
40
50
60
70
80
Ambient Temperature (C)
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MDC_UCH Models.A15 Page 16 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Typical Performance Curves
UCH-5/20-D24 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 20 18 90 Efficiency (%) VIN = 36V 85 VIN = 24V 80 VIN = 18V Power Dissipation (VIN = 24V) 75 16 14 12 10 8 6 4 2 70 3 6 9 12 15 18 Load Current (Amps) 0 Power Dissipation (Watts)
UCH-5/20-D24 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 24V, transverse airflow 20
18 Output Current (Amps)
16
14 100 lfm 12 200 lfm 300 lfm 400 lfm
10 30
40
50
60
70
80
Ambient Temperature (C)
UCH-5/30-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, transverse airflow
20
UCH-5/30-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95
30
90 Efficiency (%) VIN = 75V 85 VIN = 48V 80 VIN = 36V Power Dissipation (VIN = 48V)
16 Power Dissipation (Watts)
26 Output Current (Amps)
12
22
8
18 100 lfm 14 200 lfm 300 lfm 400 lfm
75
4
70 3 6 9 12 15 18 21 24 27 30 Load Current (Amps)
0
10 30
40
50
60
70
80
Ambient Temperature (C) UCH-12/4.2-D48 Maximum Current Temperature Derating at sea level (VIN = 48V, airflow direction from VIN to VOUT, no baseplate)
UCH-12/4.2-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C
93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 0.42
VIN = 36V
VIN = 48V
VIN = 75V
Power Dissipation (VIN = 48V)
0.84
1.26
1.68
2.1
2.52
2.94
3.36
3.78
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 4.2
4.5 4
Output Current (Amps)
3.5 3 2.5 2 1.5 1 0.5 0 30 40
Natural Convection
Power Dissipation (Watts)
Efficiency (%)
50
60
70
80
85
Load Current (Amps)
Ambient Temperature (C)
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MDC_UCH Models.A15 Page 17 of 18
Single Output UCH Models
Isolated, "Half-Brick" 1.8-15V Output DC/DC Converters
Typical Performance Curves
UCH-12/12.5-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 95 20 18 90 Power Dissipation (Watts) 16 Efficiency (%) 85 14 12 VIN = 36V 75 Power Dissipation (VIN = 48V) 8 6 4 3 4 5 6 7 8 9 10 11 12 Load Current (Amps) UCH-15/6.7-D48 Efficiency and Power Dissipation vs Line Voltage and Load Current @25C 100 95 90 85 VIN = 48V 80 VIN = 36V 75 70 65 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 Load Current (Amps) Power Dissipation (VIN = 48V) 4 2 0 6 VIN = 75V 14 12 Power Dissipation (Watts) 10 8 VIN = 48V VIN = 75V 10
UCH-12/12.5-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, transverse airflow 12.5
11.5 Output Current (Amps)
19.5
80
9.5
8.5 100 lfm 7.5 200 lfm 300 lfm 400 lfm
70
65
6.5 30
40
50
60
70
80
Ambient Temperature (C) UCH-15/6.7-D48 Maximum Current Temperature Derating (at sea level) No baseplate, VIN = 48V, transverse airflow 7 6 Output Current (Amps) 5 4 3 2 1 100 lfm 200 lfm 300 lfm 400 lfm
Efficiency (%)
0 30 40 50 60 70 80 Ambient Temperature (C)
USA: Canada: UK: France: Germany: Japan: China: Singapore:
Mansfield (MA), Tel: (508) 339-3000, email: sales@murata-ps.com Toronto, Tel: (866) 740-1232, email: toronto@murata-ps.com Milton Keynes, Tel: +44 (0)1908 615232, email: mk@murata-ps.com Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: france@murata-ps.com Munchen, Tel: +49 (0)89-544334-0, email: munich@murata-ps.com Tokyo, Tel: 3-3779-1031, email: sales_tokyo@murata-ps.com Osaka, Tel: 6-6354-2025, email: sales_osaka@murata-ps.com Shanghai, Tel: +86 215 027 3678, email: shanghai@murata-ps.com Guangzhou, Tel: +86 208 221 8066, email: guangzhou@murata-ps.com Parkway Centre, Tel: +65 6348 9096, email: singapore@murata-ps.com
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
www.murata-ps.com email: sales@murata-ps.com ISO 9001 and 14001 REGISTERED
02/19/09
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. (c) 2008 Murata Power Solutions, Inc.
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MDC_UCH Models.A15 Page 18 of 18


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