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F l a t PA C
Product Highlights
TM
50 to 600 W Autoranging AC-DC Switchers
If you're looking for the convenience of a complete, low profile, agencyapproved switching power supply, look no further. The FlatPAC combines Vicor's workhorse VI-200 family of DC-DC converters with a modular package and front-end subassembly to provide from 50 to 600 W of output power from one to three outputs. A flat plate hea tsink for use in conduction cooled applications may be specified as an alternate to the standard finned version by adding "CC" to the end of the model number. Vicor's FlatPAC is also available with a current controlled output using BatMod converter modules of 12, 24, or 48 Vdc outputs. This option is specified by appending "BM" or "BC" (for conduction cooled versions) to the end of the FlatPAC model number. The FlatPAC's contemporary design allows us to configure your order quickly and provide rapid turnaround on standard models. It is truly a complete power solution, enabling you to spend more time designing your system and less time worrying about how to power it.
Features
Microcontroller architecture Inputs: 115/230 Vac autoranging Meets FCC Part 15, EN55022, Class B conducted emissions 80-90% efficiency Any output: 1 to 95 Vdc Module enable/disable (except LU series) UL, TUV, VDE, CE marked Remote sense and current limit BUS OK and AC OK (except LU series) 40 mS ride-through time OVP and thermal shutdown 1 output; up to 200 W 1 or 2 outputs; up to 400 W 1, 2, or 3 outputs; up to 600 W
FlatPAC Configuration Chart
Typical Model: V I - R U 0 1 1-E U U U-
Input: 115/230 Vac; Output 1: 5 Vdc at 200 W Output 2: 12 Vdc at 200 W Output 3: 12 Vdc at 200 W Total Power Single Outputs: 50-200 W 200-400 W 300-600 W Dual Outputs: 100-400 W 150-600 W Triple Outputs: 150-600 W Part No. VI-LU VI-MU VI-NU VI-PU VI-QU VI-RU - - - - - - # of Converters 1 2 3 2 3 3 Dimensions 9.25" x 2.5" x 1.37" (234,8 x 63,5 x 34,8 mm) 9.25" x 4.9" x 1.37" (234,8 x 124,5 x 34,8 mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8 mm) 9.25" x 4.9" x 1.37" (234,8 x 124,5 x 34,8 mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8 mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8 mm)
Input Characteristics
90-132/180-264 Vac U = Autoranging
Output Voltage
Z2V 05V M 10 V K 40 V 4 48 V F 72 V B 95 V Y 3.3 V 1 12 V X 5.2 V 2 15 V V 5.8 V 3 24 V T 6.5 V L 28 V R 7.5 V J 36 V
Product Grade
E = 0C to +85C Case C = 0C to +85C Case I = -30C to +85C Case
Output Power/Current
Vout 5 V Y = 50 W X = 75 W W = 100 W V = 150 W U = 200 W Vout < 5 V Y = 10 A X = 15 A W = 20 A V = 30 A U = 40 A
P 13.8 V H 52 V
W 5.5 V N 18.5 V D 85 V
Output Power
Vout 5 V W = 100 W V = 150 W U = 200 W S = 300 W Q = 400 W Vout < 5 V W = 20 A V = 30 A U = 40 A S = 60 A Q = 80 A
Output Power/Current
Vout 5 V S = 300 W P = 450 W M = 600 W Vout < 5 V S = 60 A P = 90 A M =120 A
Options
BC = BatMod/Conduction Cooled BM= BatMod CC = Conduction Cooled
FlatPAC 01/05
1 of 4
FlatPAC Specifications
(Typical at 25C, nominal line and 75% load, unless otherwise specified.)
Input Characteristics AC line input Autoranging Line frequency
90-132/180-264 Vac 47 to 63 Hz (C-grade and E-grade) 47 to 440 Hz (I-grade)
Inrush current 115 Vac operation 1 converter: 16 A @ peak line; 2 converters: 23 A @ peak line; 3 converters: 39 A @ peak line 230 Vac operation 1 converter: 32 A @ peak line; 2 converters: 47 A @ peak line; 3 converters: 78 A @ peak line Ride-through time (full load) 90/180 Vac low line 5 ms minimum 115/230 Vac nominal line 40 ms minimum AC fail warning time 5 ms minimum (low line, full load) AC and BUS OK (2 and 3 converter models only) Off state Vce = 70 V maximum On state Vcesat = 0.4 V maximum @ 1 mA (1.5 mA max.) Module disable (2 and 3 converter models only, optically isolated LED input) Continuous forward current 1 mA to 30 mA Forward voltage 1.65 V max. at 30 mA Dielectric withstand Primary to chassis GND 2,121 Vdc Primary to secondary 4,242 Vdc Secondary to chassis GND 707 Vdc Output Characteristics (applies to each output individually) E-Grade MIN. Set point accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple 2V 5V 10-48 V Output voltage trimming1 Total remote sense compensation OVP set point Current limit 2 Short circuit current Thermal Characteristics Efficiency Shut down temp. -- case Operating temp. -- case Mechanical Specifications Weight
3
C-, I-Grade MAX. 2% 0.5% 1% MIN. TYP. 0.5% 0.05% 0.2% 0.01 0.02 60 mV 2% 0.75% 50% 0.5 115% 105% 20% MAX 1% 0.2% 0.5% 0.02 UNITS NOTES VNOM VNOM LL to HL, 10% to Full Load VNOM LL to HL, No Load to full load %/C Over rated temperature %/1 k hours p-p p-p p-p 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth
TYP. 1%
0.02 0.02 150 mV 5% 3% 110%
50% 0.5 125% 105% 20%
100 mV 3% 1.5% 110%
Volts 125% 135% 125% 130%
135% 140%
VNOM INOM INOM
0.25 V max. neg. leg Recycle power Automatic restart
90
78-88% 95
105 85
90
80-90% 95
105 85
C C
Cool and recycle power to restart See Thermal Curves
22.4 (652)
22.4 (652)
Ounces (Grams)
Safety Agency Approvals UL, CSA, TUV, VDE, IEC 950, CE Marked for low voltage directive, 73/23/EEC Environmental Characteristics/Product Grade Designators Storage temperature -20C to +100C (C-grade and E-grade) -55C to +100C (I-grade) Operating temperature (case) 0C to +85C (C-grade and E-grade) -30C to +85C (I-grade) EMI / EMC Characteristics (Performed on selected samples representative of the U Series FlatPac product family.) Conducted emissions, LISN EN 55022 and FCC R&R, Part 15, Subpart B, Class B Electrostatic discharge IEC 801-2, 1991, Level 4; 8 kV Contact, 15 kV Air Discharge RF radiated immunity, E-field IEC 801-3, 1984; 27 MHz to 500 MHz, 3 V/M, CW Electrical fast transients/burst EN 61000-4-4, Level 2; 1 kV, Surge immunity EN 61000-4-5, Class 3; 2 kV Line to Ground, 1 kV Line to Line
1
10 V, 12 V and 15 V outputs, trim range 10%. Consult factory for wider trim range. voltages of 5 V or less incorporate foldback current limiting, greater than 5 V incorporate straight line current limiting. 3 For MU, PU series, multiply value by 2; for NU, QU, RU series, multiply value by 3.
2 Output
FlatPAC 01/05
2 of 4
Thermal Curves, 5 V Output
FREE AIR 50 LFM 100 LFM 250 LFM 500 LFM 750 LFM 1000 LFM
200 175 150
Output Power (Watts)
400 350 300
600 525 450
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
125 100 75 50 25 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
250 200 150 100 50 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
375 300 225 150 75 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
LU Series
MU, PU Series
NU, QU, RU Series
Thermal Curves, 10 to 48 V Output
FREE AIR 50 LFM 100 LFM 250 LFM 500 LFM 750 LFM 1000 LFM
200 175 150
400 350 300
600 525 450
Output Power (Watts) Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
125 100 75 50 25 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
250 200 150 100 50 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. Ambient Temperature(Deg. C) C)
Output Power (Watts)
Output Power (Watts)
375 300 225 150 75 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
LU Series
MU, PU Series
NU, QU, RU Series
Application Circuits
VLINE 90 (180) Vac AC Line AC OK BUS OK
AC Line Interrupted
T0 T1
T2
T3
T4
Conditions: Full Load 90 (180) Vac, AC Line
MOD DIS - MOD DIS + AC OK - AC OK + BUS OK - BUS OK +
Internal Supervisory Circuits (Optocouplers)
2-Up and 3-Up
Time Interval T0-T1 T2-T3 T2-T4 T3-T4
Min 0 0 5 5
Typ 0.1 40 - -
Max 1.0 - - -
Units ms ms ms ms
Notes Ride-through time Hold-up time AC fail warning time
Power Up and Power Down Sequencing
AC Mains Earth Ground L1 L2/N GND
+O R1 +S Trim -S
R2
1-Up
+ Vout
10K
AC Mains Connections
-O
Vout RTN
Resistor Values for Trimming Standard Output Voltages Nom. Output Voltage 5 V 12 V 15 V 24 V 28 V 48 V Trim Range R1(k) 0.953 15.8 22.1 41.2 48.7 90.9 +10%, -10% R2(k) 90 90 90 90 90 90
Output Trimming
FlatPAC 01/05
3 of 4
Mechanical Drawings
Inputs 1 MOD DIS- 2 MOD DIS+ 3 AC OK- 4 AC OK+ 5 BUS OK- 6 BUS OK+ 7 AC IN L1 8 AC IN L2/N 9 CHASSIS GND Input connector, Amp P/N 644488-6; mating connector, MTA-100 IDC Series Terminals for #16-12 AWG wire
All Models
Measure case temperature this surface.
1.375 0.020 34.91 0.51 0.50 12.57 9.245 0.030 234.82 0.76
1.11 28.19
Outputs 10 +OUT (#10-32 Stud) 11 +OUT 12 +SENSE (VTRIM*) 13 TRIM (ITRIM*) 14 -SENSE (IMON*) 15 -OUT 16 -OUT (#10-32 Stud)
Output connector, Amp P/N 644486-5; mating connector, MTA-100 IDC Series
LU Series
MOUNTING HOLE o 0.15 0.01 THRU 4 PLACES
OUTPUT 1
*On FlatPACs with BatMODs only.
2.540 0.030 64.52 0.76 1.27 32.26
2.156 0.010 7 8 54.76 0.25 9
10 11 12 13 14 15 16
0.192 0.010 4.88 0.25 0.18 4.57
6.00 152.4
MU, PU Series
MOUNTING HOLE o 0.15 0.01 THRU 5 PLACES OUTPUT 2 1 2 3 4 5 6
OUTPUT 1
10
+
4.960 0.030 125.98 0.76 3.83 97.16 1.17 29.72
4.562 0.010 115.87 0.25
16 10 11 12 13 14 15 16
10 11 12 13 14 15 16 10 11 12 13 14 15 16
2.281 0.010 7 57.94 0.25 8
9
-
0.199 0.010 5.05 0.25 0.18 4.57
6.00 152.4
NU, QU, RU Series
MOUNTING HOLE o 0.15 0.01 THRU 6 PLACES 7.380 0.030 187.45 0.76
OUTPUT 2 OUTPUT 3
OUTPUT 1
10
+
7.000 0.010 177.8 0.25
1 2 3 4 5 6
16 10
10 11 12 13 14 15 16 10
+
-
10 11 12 13 14 15 16 10 11 12 13 14 15 16 10 11 12 13 14 15 16
5.48 139.19
4.710 0.010 119.63 0.25 16
OUTPUT 1 OUTPUT 1
16 10 11 12 13 14 15 16 +
1.93 49.02
-
-
0.190 0.010 4.83 0.25 0.18 4.57
6.00 152.4
FlatPAC 01/05
4 of 4
OUTPUT 1
7 8 9 2.290 0.010 58.17 0.25
10 11 12 13 14 15 16
OUTPUT 2
12

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