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| PS12032 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts A D "M" SQ PINS F G L 28 25 23 22 21 20 19 18 17 16 15 14 13 12 11 E H K J D "R" BB "R" VV Q PP C X B N P Q U T 1 RR (4 PLACES) "R" AA R S Y Z X 2 3 4 5 10 9 8 6 7 CC Z AA V W TT LL SS D EE FF TC HH KK JJ GG UU 1 P2 2 P1 3R 4S 5T 6 N1 7 N2 8U 9V 10 W 11 F O 12 VAMP 13 GND 14 WN M N LABEL TC TERMINAL CODE 15 V N 16 UN 17 WP 18 VP 19 UP 20 TH 21 VD 22 NC 23 CBW24 CBW+ 25 CBV26 CBV+ 27 CBU28 CBU+ Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Rectifier Bridge for 3-phase AC-to-DC Power Conversion 3-phase IGBT Inverter Bridge Integrated HVICs for Gate Drive, Protection and System Control Functions Built-in Thermistor Direct Connection to DSP/CPU Applications: Smart Motors General Purpose Inverters Small Motor Control Ordering Information: PS12032 is a 1200V, 5 Ampere Application Specific Power Module. Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U V W X Inches Millimeters Dimensions Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP QQ RR SS TT UU VV Inches 1.81 0.30 0.08 Rad. 0.04 Rad. 0.14 0.47 1.20 0.90 0.30 0.51 0.35 0.34 0.08 0.12 0.67 0.49 0.80 0.16 0.06 0.12 0.04 0.16 Millimeters 46.0 7.62 2.0 Rad. 1.0 Rad. 3.5 12.0 30.48 22.86 7.62 13.4 9.0 8.5 2.0 3.0 17.0 12.5 20.4 4.0 1.4 3.0 1.0 4.0 4.06 +0/-0.02 103.0+0/-0.4 2.87 +0/-0.02 73.0 +0/-0.4 0.35 0.10 3.11 3.740.01 1.32 0.95 0.87 0.08 0.24 0.02 Sq. 2.72 2.13 1.540.01 0.95 0.26 0.35 0.59 0.37 0.08 0.12 9.0 2.5 79.0 950.2 33.5 24.0 22.0 2.0 6.0 0.5 Sq. 69.0 54.0 39.00.2 24.0 6.5 9.0 15.0 9.5 2.0 3.0 71 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (See TC Measure Point Illustration) Mounting Torque, M3.5 Mounting Screws Module Weight (Typical) Isolation Voltage** Symbol Tj Tstg TC -- -- VISO PS12032 -20 to 125 -40 to 125 -20 to 100 11.25 127 2500 Units C C C in-lb Grams Volts *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P2 - N2) Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) Each IGBT Collector-Emitter Switching Voltage (Applied between P2-U.V.W, U.V.W-N2 (Pulse)) Each IGBT Collector Current, TC = 25C, "( )" means IC Peak Value IC (ICP) 5 (10) Amperes VCC VCC(surge) VP or VN VP(S) or VN(S) 900 1000 1200 1200 Volts Volts Volts Volts Converter Sector Repetitive Peak Reverse Voltage Recommended AC Input Voltage DC Output Current (3-phase Rectifying Circuit) Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) I2t for Fusing (Value for One Cycle of Surge Current) VRRM Ea IO IFSM I2 t 1600 440 12 120 60 Volts Vrms A A A2 s Control Sector Supply Voltage Input Signal Voltage Fault Output Supply Voltage Fault Output Current DC-link IGBT Current Signal Amp Output Current VD, VDB VCIN VFO IFO IAMP -0.5 ~ 20 -0.5 ~ 7.5 -0.5 ~ 7.5 15 1 Volts Volts Volts mA mA 72 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VEC VFR IRRM ton tC(on) toff tC(off) FWDi Reverse Recovery Time Short-circuit Endurance (Output, Arm, and Load Short-circuit Modes) trr IC = 5A, Tj = 25C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage Converter Diode Voltage Converter Diode Reverse Current Switching Times Tj = 25C, -IC = 5A Tj = 25C, IFR = 5A VR = VRRM, Tj = 125C 1/2 Bridge Inductive, Input = 5V 0V, VCC = 600V, IC = 5A, Tj = 125C, VD = 15V, VDB = 15V Note: ton, toff include delay time of the internal control circuit. @VCC 800V, Input = 5V 0V (One-shot), -20C Tj(start) 125C, 13.5V VD = VDB 16.5V Switching SOA @VCC 800V, Input = 5V 0V, Tj 150C, IC < OC Trip Level, 13.5V VD = VDB 16.5V * No Destruction * No Protecting Operation * No FO Output -- -- -- 0.3 -- -- -- -- -- -- -- 1.2 0.5 2.2 0.9 0.2 3.5 1.5 8.0 2.0 1.4 4.0 1.6 -- Volts Volts mA S S S S S -- -- 3.6 Volts * No Destruction * FO Output by Protection Operation TC Measure Point LABEL TC TC 73 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID IDB Input ON Threshold Voltage Input OFF Threshold Voltage Input Pull-up Resistor Vth(on) Vth(off) Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency Arm Shoot-through Blocking Time* fPWM tDEAD tint Vamp 100% Vamp 200% Vamp 250% Vamp 0% OC tOC SC tSC UVD UVDr UVDB UVDBr tdV tFO IFo(H) IFo(L) Thermistor Resistance Material Constant**** RTO TO = 25C (298K) T1 = 25C, T2 = 50C Tj = 25C Open Collector Output TC = Tj = 25C Tj = 25C TC 100C, Tj 125C Relates to Corresponding Inputs TC = -20C ~ 100C Input Interlock Sensing Inverter DC-link IGBT Current Sense Voltage Output Signal** Inverter DC-link IGBT Current Sense Voltage Output Limit** Over-current Trip Level Over-current Delay Time Short-circuit Trip Level Short-circuit Delay Time Trip Level Supply Circuit Under-voltage Protection Reset Level Trip Level Reset Level Delay Time Fault Output Pulse Width*** Fault Output Current*** Relates to Corresponding Input IC = IOP(100%), VD = 15V, Tj = 25C IC = IOP(200%), VD = 15V, Tj = 25C IC = IOP(250%), VD = 15V IC = IOP(0%), VD = 15V -- 1.5 3.0 5.0 -- 5.5 -- -- -- 11.0 11.5 10.1 10.6 -- 1.0 -- -- 9.5 -- 100 2.0 4.0 -- 50 7.0 10 11.0 2 12.0 12.5 10.8 11.3 10 1.8 -- -- 10 3450 -- 2.5 5.0 -- 100 -- -- -- -- 12.75 13.25 11.6 12.1 -- -- 1 15 10.5 -- ns Volts Volts Volts mV Amperes S Amperes s Volts Volts Volts Volts S mS A mA k K -- 4.0 10 -- 15 -- kHz S Tj = 25C, VD = 15V, VIN = 5V Tj = 25C, VD = VDB = 15V, VIN = 5V -- -- 0.8 2.5 -- -- -- 1.4 3.0 50 50 5 2.0 4.0 -- mA mA Volts Volts k * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer to the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. **** T = 1 1 * ln [ ]+ RT RTO 1 TO 74 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Rth(j-c)FR Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each Converter Case to Fin Per Module. Thermal Grease Applied Min. -- -- -- -- Typ. -- -- -- -- Max. 2.5 4.5 2.5 0.05 Units C/Watt C/Watt C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage Module Case Operating Temperature PWM Input Frequency Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) TC fPWM tXX tDEAD Relate to Corresponding Inputs TC 100C, Tj 125C Applied between UP, VP, WP, UN, VN, WN-GND Condition Applied across P2-N2 Terminals Applied between VD-GND Applied between CBU+ & CBU-, CBV+ & CBV-, CBW+ & CBW-1 0 4.0 -- -- 1 4.0 -- -- -- -- -- -- -- 1 0.8 5.0 100 15 -- -- V/s Volts Volts C kHz S S Min. -- 13.5 13.5 Typ. 600 15.0 15.0 Value 800 16.5 16.5 Units Volts Volts Volts INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 VD = 15V Tj = 25C OUTPUT SIGNAL,VAMP, (VOLTS) CURRENTSENSE VOLTAGE 4 200% 3 2 100% 1 0 0 100 200 300 2) ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 75 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE (TYPICAL) (INVERTER PART) 7 COLLECTOR CURRENT, IC, (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) (INVERTER PART) Tj = 25oC 15 SATURATION VOLTAGE, VCE(sat), (VOLTS) 6 SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 0 1 2 3 4 5 6 7 13 14 15 16 17 18 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) 6 5 4 3 2 1 0 0 1 VD = 17V 13 5 4 3 2 1 0 VD = VDB = 15V Tj = 25oC Tj = 125oC IC = 5A Tj = 25oC Tj = 125oC 2 3 4 5 6 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 101 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, N-SIDE) SWITCHING TIMES, tc(on), tc(off), (s) tc(off) 100 tc(on) SWITCHING TIMES, ton, toff, (s) Esw(on) toff 100 Esw(off) ton 100 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 10-1 100 101 102 10-1 10-1 100 101 102 10-2 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 101 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, P-SIDE) SWITCHING TIMES, tc(on), tc(off), (s) SWITCHING TIMES, ton, toff, (s) Esw(on) 100 tc(on) tc(off) toff 100 Esw(off) 100 ton 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 10-1 100 101 102 10-1 10-1 100 101 102 10-2 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 76 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) REVERSE RECOVERY TIME VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) DIODE FORWARD CHARACTERISTICS (FWDi PART) 101 REVERSE RECOVERY CURRENT, Irr, (AMPERES) DIODE FORWARD CURRENT, -IC, (AMPERES) 101 100 REVERSE RECOVERY TIME, trr, (S) 100 100 10-1 VD = VDB = 15V Tj = 25oC Tj = 125oC VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 0 1 2 3 4 5 6 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 10-1 10-1 100 101 102 10-2 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) FORWARD CHARACTERISTICS (CONVERTER PART) INPUT VOLTAGE VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, N-SIDE) INPUT VOLTAGE, VCIN(on), VCIN(off), (VOLTS) FORWARD CURRENT, IF, (AMPERES) VD = VDB = 15V Tj = 25oC Tj = 125oC 5 4 3 2 1 0 VD = VDB = 15V VCIN(off) VCIN(on) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDr, UVD, (VOLTS) 102 6 15.0 12.5 10.0 7.5 5.0 2.5 0 -50 0 50 100 150 CASE TEMPERATURE, TC, (C) 101 VD = VDB = 15V UVDr UVD 100 0 0.5 1.0 1.5 2.0 2.5 FORWARD VOLTAGE, VF, (VOLTS) -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, P-SIDE) OVER CURRENT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) INVERTER DC-LINK IGBT CURRENT VS. COLLECTOR CURRENT (TYPICAL) (CONTROL PART) 12.0 SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDBr, UVDB, (VOLTS) 10 VD = VDB = 15V 6 5 CURRENT SENSE VOLTAGE OUTPUT SIGNAL,VCX, (VOLTS) 11.5 11.0 10.5 10.0 9.5 VD = VDB = 15V OVER CURRENT, IOC, (AMPERES) 8 4 3 2 1 0 VD = VDB = 15V 25C 125C 6 4 2 9.0 UVDBr UVDB 0 -50 0 50 100 150 -50 0 50 100 150 CASE TEMPERATURE, TC, (C) CASE TEMPERATURE, TC, (C) 0 1 2 3 4 5 6 COLLECTOR CURRENT, IC, (AMPERES) 77 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) (CONTROL PART) 10 VD = VDB = 15V CIRCUIT CURRENT, IDP, IDN, (mA) 8 25C 125C IDN 6 4 IDP 2 0 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) Functional Block Diagram CBU+ VD HVASIC LEVEL SHIFT UP VP WP UN VN WN GATE DRIVE UV LOCK-OUT U CBU- CBV+ CBV- CBW+ CBW- INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P2 GATE DRIVE UV LOCK-OUT FO FAULT LOGIC OC/SC DETECT AMP P1 R S T N1 N2 Vamp TH GND 78 |
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