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MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Secondary Control for Energy-saving AC Adaptors Monolithic IC MM1529 Outline This IC is a secondary control IC for AC adaptors with energy-saving mode, and switches to energy-saving mode when there is no load current flowing to reduce AC adaptor power consumption. When normal mode load current flows, it switches automatically to normal mode and supplies power in response to the load. To control the primary oscillator, this IC controls two photocouplers for rated voltage rated current control and switching between energy-saving and normal modes. Features (1) (2) (3) (4) (5) (6) Automatic switching between energy-saving mode and normal mode Current consumption (energy-saving mode) 60A Current consumption (normal mode) 1.7mA Reference voltage (internal/output inversion voltage) 1.250V25mV Uses two photocouplers to control primary side oscillator. Photocouplers are for rated voltage rated current control and switching between energy-saving and normal modes. Package SOP-8D Applications (1) AC adaptors (celler phones, movies, PDA, laptop PCs, others) (2) Chargors (celler phones, movies, PDA, laptop PCs, others) Pin Connetion Diagram 8 7 6 5 1 2 PO1 PO2 GND CS 5 6 7 8 REF OUT CNT VCC 1 2 3 4 3 4 SOP-8D MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Block Diagram RLS L1 Secondary transformer Load detection resistor RL1 PC2 For load detection RL2 For rated current rated voltage RLB ROS1 PC1 PO2 2 PO1 1 VCC 8 CNT 7 OUT 6 REF 5 COUT VCC Voltage drop detection (1.0V) Load connect detection ROS2 Input/output error control (0.2V) (0.2V) REF control (1.25V) Rated current control Reference voltage drop GND (0.1144V) 4 RCS 3 CS Rated current detection resistor MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Terminal Explanation Pin No. Pin name Function Rated current rated voltage control photocoupler LED drive pin.Connects cathode side of diode. Output load detection photocoupler LED drive pin. Connects cathode side of diode. Ground pin. Overcurrent detection pin. Doubles as output- pin. Connects overcurrent resistor to GND pin. Reference voltage input pin. Connects R1 resistor to the OUT pin and R2 resistor to GND pin to control output pin. Output voltage={1+ (ROS1/ ROS2)} 1.25 Output +pin. Connects load detection resistor to Vcc pin and connects PNP power transistor collector. Internal equivalent circuit 2 1 1 PO1 2 PO2 3 GND 54 VCC 4 CS 5 REF 6 VCC 6 OUT PNP power transistor control pin. Connects to PNP power transistor base. 7 CNT 7 8 VCC +Power supply pin. Doubles as load detection pin. Connects load detection resistor to OUT pin and connects PNP power transistor emitter. 8 1.25V MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Absolute Maximum Ratings Item Storage temperature Operating temperature Supply voltage Power dissipation (Ta=25C) Symbol TSTG TOPR VCCmax. PD Rating -40~+125 -30~+85 -0.3~+18 300 (Alone) Unit C C V mW Recommended Operating Conditions Item Operating temperature Supply voltage Symbol TOPR VOP Rating -30~+85 +2.5~+12 Unit C V Electrical Characteristics Item Current consumption 1 (energy-saving mode) (VCC=5.0V , Ta=25C Unless otherwise specified) Symbol ICC1 Test Conditions VOUT=5.0V VREF=1.2V VCS=0V VOUT=4.7V Min. Typ. Max. Unit 60 100 uA Current consumption 2 (normal mode) Voltage control ICC2 VREF=1.2V VCS=0V VOUT=5.0V RL1=500 1.7 3.5 mA Output inversion voltage VREFH VREF:1.1V H RL2=1k 1.225 1.250 1.275 V VCS=0V RL3=100 VOUT=5.0V REF input current IREF VREF=1.2V VCS=0V VCC=4V 12V Power supply voltage removal 15 100 nA PSRR1 VREF=VREFH VCS=0V RL1=5k VOUT=5.0V 60 70 dB P01 output inflow current IPO1-V VREF=1.5V VCS=0V VPO1=0.5V 5 17 mA MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Item Rated current control Symbol Test Conditions VOUT=4.7V RL1=500 Min. Typ. Max. Unit Output inversion voltage 1 (rated current control) VCS1 VREF=1.2V VCS : L RL2=1.2k 111.2 114.4 117.6 mV H RL3=1.4k RL1=500 VCC=2.0V Output inversion voltage 2 (rated current control) VCS2 VOUT=0V VCS : L ICS VREF=1.2V RL2=1.2k H RL3=1.4k 15 100 nA VOUT=5.0V CS input current VREF=1.2V VCS=0.1V VCC=4V 12V Power supply voltage removal 22 34 mV PSRR2 VREF=1.2V VCS=VCS1-10mV RL2=5k VOUT=4.7V 60 70 dB P01 output inflow current IPO1-I VREF=1.2V VCS=0.2V VPO1=0.5V 5 17 mA Input/output error control RLS=4.7k Input/output error control voltage VLS RO=5k RLB=100 VOUT=4.7V CNT output inflow current ICNT VREF=1.2V VCS=0V VCNT=0.8V VOUT=5.0V OUT input current IOUT VREF=1.2V VCS=0V Load detection VOUT=5.0V Load detection voltage VLSP1 VREF=1.2V VOUT=L Energy-saving detection voltage (load detection release voltage) 140 200 260 mV 5 30 mA 2 100 nA L RL1=500 RL2=1k 170 200 230 mV VCS=0V RL3=100 5.0V RL1=500 RL2=1k 97 115 133 mV VLSP2 VREF=1.2V VCS=0V RL3=100 VOUT=5.0V RL1=500 VREFL VREF=1.2V L RL2=1k 0.975 1.000 1.025 V Voltage drop detection VCS=0V RL3=100 VOUT=4.7V PO2 output inflow current IPO2 VREF=1.2V VCS=0V VPO2=0.5V 5.0 9.0 mA MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Operation Description MM1529 Block Diagram Vcc-OUT voltage 4.7k VCC RLS Supply transistor RLB Voltage drop detection Rated voltage control Input/output error control Load connection detection Load current OUT ROS1 REF Load Rated current control CS ROS2 PO1 drive RCS PO2 drive Load detection data transmission photocoupler PC2 Rated voltage rated current control photocoupler PC1 1. Description of Blocks (1) Input/output error control Controls Tr base current supplied from the CNT pin when load is detected and the voltage between Vcc-OUT (supply Tr VCE voltage) falls below the setting voltage VLS (200mV). PO2 pin goes from OPEN to LOW when load current is the same as setting voltage VLSP1 (200mV) and photocoupler PC2 goes on. This releases AC adaptor primary side switching prohibition and supply status begins. Also,detection voltage is changed in load current increasing and decreasing directions. (hysteresis : VLSP1 = 200mV VLSP2 = 115mV) In order to carry out intermittent oscillation on the secondary side, in energy-saving mode (load 30A or less), the setting is such that energysaving detection is released when REF pin voltage = 1.0V or less (when output voltage reaches 4V when set at 5V). This causes secondary side output voltage to oscillate intermittently between 5V 4V. When voltage between CS and GND pins reaches setting voltage VCS1 (0.1144V), external rated current detection resistor RCS causes P01 pin to go from OPEN to LOW, and rated voltage rated current control photocoupler PC1 goes on. This starts CC mode and controls VCS1 voltage to 0.1144V. Controls P01 so that REF pin voltage = 1.25V. This starts CV mode. (2) Load connection detection (3) Voltage drop detection (4) Rated current control (5) Rated voltage control MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 2. Mode Settings AC adaptors using MM1529 have the following four mode controls. Mode switching design is explained below. (PO1:Control) (PO2:Open) Energy-saving mode CV mode (PO1:Control) (PO2:Low) Output voltage (V) VREFH Energy-saving detection (load detection release) Load Detection CC mode (PO1:Control) (PO2:Low) {1+(ROS1/ROS2)} (PO1:Control) (PO2:Low) Load current(A) ( VLSP2/RLS)-IOS* ( VLSP1/RLS)-IOS* VCS2/RCS VCS1/RCS *IOS=Output voltage/(ROS1+ROS2) (1) Load detection/Energy-saving detection (RLS adjustment method) Load detection current and energy-saving detection current can be set by load detection resistor RLS. When used at 4.7k, it is designed to switch when current flowing on RLS is > 43. However, R0S1 and R0S2 currents must be subtracted for actual detection. (Must be subtracted from Graph 1 results.) [Calculation formula] Load detection current = ( VLSP1/RLS) - (output voltage/(R0S1+/R0S2)) Energy-saving detection current = ( VLSP2/RLS) - (output voltage/(R0S1+/R0S2)) Relationship between RLS load detection value and energy-saving detection value Energy-saving detection current(A) 1000 Load Detection Energy-saving detection 100 10 0.1 1 RLS load detection resistance (k) Graph 1 10 MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 (2) Rated current detection (RCS adjustment method) Rated current control value can be set by rated current detection resistor RCS. When used at 0.22, it is designed to switch to rated current operation at 520mA. [Calculation formula] Rated current control = VCS1/RCS (VCS1 = 0.1144V) Rated current detection current (mA) 10000 Relationship between rated current detection resistor RCS and detection value 1000 0.22 100 0.1 RCS rated current detection resistance () Graph 2 1.0 (3) Output voltage (R0S1, R0S2 adjustment method) Precautions with regard to R0S1 and R0S2 output voltage detection resistance The REF pin is controlled to 1.25V, so output voltage can be designed using the resistance ratio between R0S1 and R0S2. At this time, R0S1 + R0S2 current is that added to load detection, so it must be set lower than load detection current. [Calculation formula] Output voltage = {1 + (R0S1/R0S2)} 1.25 R0S1 + R0S2 current value (uA) 100 Relationship between R0S1 and R0S2 output voltage detection resistance and current 10 5V Output 10V Output 1 100 ROS1 + ROS2 resistance value (k) Graph 3 1000 MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Load Detection Load current increase Load current Load detection current=( VLSP1/RLS)-IOS 0mA Energy-saving detection current=( VLSP2/RLS)-IOS 5.2V VLSP1 (0.2V) 5V Vcc pin Out pin 0V OUT pin voltage Vcc pin voltage PO2 pin OPEN Low CNT pin OPEN Control Energy-saving Detection (load detection release) Load current decrease Load current Detection current=( VLSP1/RLS)-IOS 0mA Energy-saving detection current=( 5.2V 5V VLSP2(0.1144V) VLSP2/RLS)-IOS Vcc pin Out pin 0V OUT pin voltage Vcc pin voltage PO2 pin OPEN Low CNT pin OPEN Control MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Application Circuit F1 1.5A/125V 6.8 2200p R2 0.1 L1 R1 8.2 D1 680k 2.2M 270k T1 C5 470 L2 C6 220 2.7k 240k R13 220 R15 Q4 100 R8 OUTPUT AC100V SA1 22M R3 D3 1M R5 R4 D2 220 R7 DC4.9V 520mA R14 82k MM1529 Q1 220 R11 0.22 C8 0.221% Q2 0.1 Q3 470 R6 C11 4700 C4 0.047 R12 150p 220 R10 R9 1k C10 100k PH1 R16 PH2 2200p MITSUMI Secondary Control for Energy-saving AC Adaptors MM1529 Characteristics Diagram PO1 pin current characteristics PO1 pin current IPO1(mA) PO2 pin current characteristics PO2 pin current IPO2(mA) 70 60 50 40 30 20 10 0 VCC=5V VCC=4V VCC=3V VCC=2V VCC=1.8V VCC=1.6V 70 60 50 40 30 20 10 0 VCC=5V VCC=4V VCC=3V VCC=2V VCC=1.8V VCC=1.6V 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 VPO1(V) VPO2(V) CNT pin current characteristics CNT pin current ICNT(mA) Reference voltage - current voltage characteristics Reference voltage VREFH(V) 70 60 50 40 30 20 10 0 VCC=5V VCC=4V VCC=3V VCC=2.7V VCC=2.5V 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 2 4 6 8 10 12 14 16 18 20 VCNT(V) Current voltage Vcc(V) Reference voltage temperature response (VCC=5V) Reference voltage VREFH(V) Current consumption 1 (energy-saving) temperature response (VCC=5V) Current consumption 1(uA) 1.50 1.40 1.30 1.20 1.10 1.00 -50 -25 0 25 50 75 100 100 90 80 70 60 50 40 30 20 10 0 -50 -25 0 25 50 75 100 Temperature(C) Temperature(C) Current consumption 2 temperature response (VCC=5V) Current consumption 2(uA) 2000 1800 1600 1400 1200 1000 800 600 400 200 0 -50 -25 0 25 50 75 100 Temperature(C) |
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