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Bulletin I27131 rev. F 02/02
IRK.41, .56 SERIES
THYRISTOR/ DIODE and THYRISTOR/ THYRISTOR Features
High Voltage Industrial Standard Package Thick Al metal die and double stick bonding Thick copper baseplate UL E78996 approved 3500VRMS isolating voltage
ADD-A-pakTM GEN V Power Modules
Benefits
Up to 1600V Full compatible TO-240AA High Surge capability Easy Mounting on heatsink Al203 DBC insulator Heatsink grounded
45 A 60 A
Mechanical Description
The Generation V of Add-A-pak module combine the excellent thermal performance obtained by the usage of Direct Bonded Copper substrate with superior mechanical ruggedness, thanks to the insertion of a solid Copper baseplate at the bottom side of the device. The Cu baseplate allow an easier mounting on the majority of heatsink with increased tolerance of surface roughness and improve thermal spread. The Generation V of AAP module is manufactured without hard mold, eliminating in this way any possible direct stress on the leads. The electrical terminals are secured against axial pull-out: they are fixed to the module housing via a click-stop feature already tested and proved as reliable on other IR modules.
Electrical Description
These modules are intended for general purpose high voltage applications such as high voltage regulated power supplies, lighting circuits, temperature and motor speed control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
IT(AV) or I F(AV) @ 85C IO(RMS) (*) ITSM @ 50Hz IFSM @ 60Hz I 2t I2t VRRM range TSTG TJ
(*) As AC switch.
IRK.41
45 100 850 890 3.61 3.30 36.1
IRK.56
60 135 1310 1370 8.50 7.82 85.0
Units
A A A A KA 2s KA 2s KA 2s V
o o
@ 50Hz @ 60Hz
400 to 1600 - 40 to 125 - 40 to125
C C
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1
IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
ELECTRICAL SPECIFICATIONS Voltage Ratings
Type number Voltage Code 04 06 08 IRK.41/ .56 10 12 14 16
VRRM , maximum VRSM , maximum VDRM , max. repetitive repetitive non-repetitive peak off-state voltage, peak reverse voltage peak reverse voltage gate open circuit V V V
400 600 800 1000 1200 1400 1600 500 700 900 1100 1300 1500 1700 400 600 800 1000 1200 1400 1600
IRRM IDRM 125C mA
15
On-state Conduction
Parameters
IT(AV) IF(AV) Max. average on-state current (Thyristors) Maximum average forward current (Diodes) IO(RMS) Max. continuous RMS on-state current. As AC switch ITSM or IFSM Max. peak, one cycle non-repetitive on-state or forward current 100 850 890 715 750 940 985 I2t Max. I2t for fusing 3.61 3.30 2.56 2.33 4.42 4.03 I2t Max. I2t for fusing (1) voltage (2) rt VTM VFM di/dt Max. value of on-state slope resistance (2) Max. peak on-state or forward voltage Max. non-repetitive rate of rise of turned on current IH IL Max. holding current Max. latching current 36.1 0.88 0.91 5.90 5.74 1.81 VT(TO) Max. value of threshold 135 A 1310 1370 1100 1150 1450 1520 8.56 7.82 6.05 5.53 10.05 9.60 85.6 0.85 0.88 3.53 3.41 1.54 KA2s V m V KA s
2
IRK.41
45 45
IRK.56
60 60
Units
Conditions
180o conduction, half sine wave, TC = 85oC
I(RMS)
t=8.3ms reapplied
or
I(RMS)
Sinusoidal half wave, Initial TJ = TJ max.
t=10ms No voltage t=10ms 100% VRRM t=8.3ms reapplied t=10ms TJ = 25oC,
t=8.3ms no voltage reapplied t=10ms No voltage t=8.3ms reapplied t=10ms 100% VRRM t=8.3ms reapplied t=10ms TJ = 25oC, t=8.3ms no voltage reapplied t=0.1 to 10ms, no voltage reapplied Low level (3) High level (4) Low level (3) High level (4) ITM = x IT(AV) IFM = x IF(AV)
g
Initial TJ = TJ max.
TJ = TJ max TJ = TJ max TJ = 25C
150
A/s
TJ = 25oC, from 0.67 VDRM, ITM = x IT(AV), I = 500mA, tr < 0.5 s, tp > 6 s TJ = 25oC, anode supply = 6V, resistive load, gate open circuit TJ = 25oC, anode supply = 6V,resistive load (3) 16.7% x x IAV < I < x IAV
200 400
mA
(1) I2t for time tx = I2t x tx (4) I > x IAV
(2) Average power = VT(TO) x IT(AV) + rt x (IT(RMS))2
2
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IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
Triggering
Parameters
PGM IGM Max. peak gate power PG(AV) Max. average gate power Max. peak gate current gate voltage VGT Max. gate voltage required to trigger IGT VGD IGD Max. gate current required to trigger Max. gate voltage that will not trigger Max. gate current that will not trigger -VGM Max. peak negative
IRK.41
10 2.5 2.5 10 4.0 2.5 1.7 270 150 80 0.25 6
IRK.56
10 2.5 2.5
Units
W A
Conditions
V
TJ = - 40C TJ = 25C TJ = 125C TJ = - 40C TJ = 25C TJ = 125C
Anode supply = 6V resistive load Anode supply = 6V resistive load
mA
V mA
TJ = 125oC, rated VDRM applied TJ = 125oC, rated VDRM applied
Blocking
Parameters
IRRM IDRM Max. peak reverse and off-state leakage current at VRRM, VDRM VINS RMS isolation voltage 2500 (1 min) 3500 (1 sec) 500 V V/s 15 mA TJ = 125 oC, gate open circuit 50 Hz, circuit to base, all terminals shorted TJ = 125oC, linear to 0.67 VDRM, gate open circuit
IRK.41
IRK.56
Units
Conditions
dv/dt Max. critical rate of rise of off-state voltage (5)
(5) Available with dv/dt = 1000V/s, to complete code add S90 i.e. IRKT41/16AS90.
Thermal and Mechanical Specifications
Parameters
TJ Tstg Junction operating temperature range Storage temp. range resistance, junction to case RthCS Typical thermal resistance case to heatsink T Mounting torque 10% to heatsink busbar wt Approximate weight Case style 5 3 110 (4) TO-240AA Nm gr (oz) JEDEC 0.1 0.23
IRK.41
- 40 to 125 - 40 to 125
IRK.56
Units
Conditions
C
RthJC Max. internal thermal 0.20 K/W Per module, DC operation Mounting surface flat, smooth and greased
A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound
R Conduction (per Junction)
Devices
IRK.41 IRK.56
(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)
Sine half wave conduction
180o 0.11 0.09 120o 0.13 0.11 90o 0.17 0.13 60o 0.23 0.18 30o 0.34 0.27 180o 0.09 0.07
Rect. wave conduction
120o 0.14 0.11 90o 0.18 0.14 60o 0.23 0.19 30o 0.34 0.28
Units
C/W
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3
IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
Ordering Information Table
Device Code IRK.57 types With no auxiliary cathode
IRK
1 1 2 3 4 5 6 -
T
2
56
3
/
16
4
A
5
S90
6
Module type Circuit configuration (See Circuit Configuration table below) Current code * * Voltage code (See Voltage Ratings table) A : Gen V dv/dt code: S90 = dv/dt 1000 V/s No letter = dv/dt 500 Vs e.g. : IRKT57/16A etc. * * Available with no auxiliary cathode. To specify change: 41 to 42 56 to 57
Outline Table
Dimensions are in millimeters and [inches]
IRKT
(1) ~
IRKH
(1) ~
IRKL
(1) ~
IRKN
(1)
-
+ (2)
+ (2)
+ (2)
(2)
+
(3) G1 K1 (4) (5) K2 G2 (7) (6) G1 K1 (4) (5)
(3)
(3) K2 G2 (7) (6)
(3)
+
G1 K1 (4) (5)
NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com
IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
M axim um Allow able C ase T em p e ra tu re ( C ) M axim um Allo w ab le C a se Tem p erature ( C) 130 IRK.41.. Se ries R thJC (D C ) = 0.46 K/W 120 130 IRK.41.. Se ries R thJC (D C ) = 0.46 K/W
120
110
C o nd uctio n A ngle
110
C ond uctio n Perio d
100 30 90 60 90 120 180
100
30 60 90 120 180 DC 0 20 40 60 80
90
80 0 10 20 30 40 50 A vera ge O n-state C urre nt (A)
80
A verag e O n-sta te C urre nt (A )
Fig. 1 - Current Ratings Characteristics
Fig. 2 - Current Ratings Characteristics
M axim um Ave rage O n-state Pow er Loss (W )
M axim um Ave ra ge O n-state Pow er Lo ss (W )
70 60 50 40 30
C o nd u ctio n A ng le
100 DC 180 120 90 60 30
180 120 90 60 30
80
RM S Lim it
60
RM S Lim it
40
C ond uctio n P erio d
20 10 0 0 10 20 30 40 50 A ve ra g e O n -sta te C urre n t (A ) IRK .41.. Se rie s Pe r Jun c tion T J = 125 C
20
IRK.41.. Series Per Junc tion T J = 125 C 0 20 40 60 80
0 A ve ra ge O n-sta te C urren t (A )
Fig. 3 - On-state Power Loss Characteristics
800 P eak Half Sin e W ave O n -sta te C urrent (A )
Fig. 4 - On-state Power Loss Characteristics
900 800 700 600 500 400
700
A t A ny Ra te d Lo a d Co nditio n A nd W ith Ra te d V RR M A pp lie d Fo llo w ing Surg e . In itia l TJ = 125 C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s
Peak Half Sine W ave O n -state C urrent (A)
600
M a xim um Non R e p e titive Surg e C urrent V ersu s Pulse Tra in D uratio n. C o ntrol O f C o nduc tio n M ay N o t Be M aintaine d. In itia l T J 125 C = N o V o lta g e Re ap p lie d Ra te d V RRM ap p lie d Re
500
400 IRK.41.. Serie s P er Jun c tio n 300 1 10 100
N um b er O f Eq ua l Am p litud e H alf C y cle Cu rrent P ulses (N )
IRK .41.. Se ries Per Junc tion 0.1 Pulse Train D ura tion (s) 1
300 0.01
Fig. 5 - Maximum Non-Repetitive Surge Current
Fig. 6 - Maximum Non-Repetitive Surge Current
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5
IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
Maxim um Total O n-state Po w er Lo ss (W )
140
120 100 80 180 120 90 60 30
0 .3
0 .5
R th SA
0. 7 K/ W
K/W
K/W
1. 5
60
C onduc tion Ang le
2K /W
40 20 IRK .41.. Series Pe r M o d ule T J = 125 C 0 20 40 60 80
3 K/ W
5 K/ W
1 K/
K/
D e lta K/ W = 0 .1
W
W
R
0
100 0
20
40
60
80
100
120
140
To tal R M S O u tp ut C urre nt (A )
M a xim um A llo w a ble A m b ie n t Te m p erature ( C )
Fig. 7 - On-state Power Loss Characteristics
350
R thS
0.
M axim um Total Pow er Loss (W )
300
0. 3
2 K/ W K/
A
.1 =0
250 200 150 100 50 0 0 20 40
180 (Sine ) 180 (Rec t)
W
K/ W -D e lt
0.
5K
aR
/W
0.7
W 1K /W
K /W
K/
2 x IRK.41.. Se ries Sing le Ph a se Brid g e C on n ec ted T J = 125 C 60 80
1 .5
0 100
20
40
60
80
100
120
140
To ta l O utp ut C urren t (A)
M axim um Allo w ab le A m bie n t Tem p e ra ture ( C )
Fig. 8 - On-state Power Loss Characteristics
500
SA R th
450 M ax im um Total P ow er Lo ss (W ) 400 350 300 250 200 150 100 50 0 0 20 40 60 80 100 120 0 140 20 3 x IRK.41.. Se ries Th re e Ph a se B ridg e C o n n e c ted T J = 125 C 120 (Rec t)
0. 3
= 0 .1
0 .5
0 .7
1 K/ W
0. 2
K/
K/
K/ W
K/
W
W
K/
W
W -D el ta R
40
60
80
100
120
140
To ta l O utp ut C urre nt (A )
M a xim um A llow a b le A m bien t Tem p e rature ( C )
Fig. 9 - On-state Power Loss Characteristics
6
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IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
M axim u m Allow ab le Case T em pera ture ( C )
M axim um Allow able C ase T em pe ra ture ( C )
130 120 110
C o nd uctio n A ngle
130 120 110
IRK .56.. Se ries R thJC (D C ) = 0.40 K/W
IRK.56.. Series R thJC (D C ) = 0.40 K/W
C o nd uctio n P erio d
100 90 30 80 70 0 10 20 30 40 50 60 70 A ve ra g e O n -sta te C urren t (A ) 60 90 120
100 90 80 30 70 0 20 40 60 80 100 A vera ge O n -sta te C urre nt (A) 90 60 120 180 DC
180
Fig. 10 - Current Ratings Characteristics
M axim um Average O n-state Pow er Lo ss (W ) M axim um Averag e O n -state Pow e r Loss (W ) 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 A vera g e O n -sta te C urre n t (A)
C o nd uctio n A ngle
Fig. 11 - Current Ratings Characteristics
120 100 80 60 40 20 0 0 20 40 60 80 100 A verag e On -state C urre n t (A) DC 180 120 90 60 30
180 120 90 60 30 RM S Lim it
RM S Lim it
C ond uctio n P erio d
IRK.56.. Serie s P er Jun c t io n T J = 125 C
IRK.56.. Se ries P er Jun c tion T J = 125 C
Fig. 12 - On-state Power Loss Characteristics
1200 1100 1000 900 800 700 600 500 1 10 100
N um b er O f E q u a l Am p litud e H a lf Cy cle Current P ulses (N )
Fig. 13 - On-state Power Loss Characteristics
1400
Peak Ha lf Sine W ave On-state C urrent (A)
Peak Half Sine W ave O n-state C urrent (A)
A t A ny Rate d Loa d C on d itio n A n d W ith Rate d V RR M A p p lie d Fo llo w ing Surg e . In itial T J = 125 C
@ 60 H z 0.0083 s @ 50 H z 0.0100 s
1200
1000
M a xim um No n R e p etitive Surg e C urrent V e rsu s P ulse Tra in D uration. C o ntrol O f C o nduc tio n M ay N o t Be M a inta ine d. Initia l T J = 125 C N o V o ltag e Re a p p lie d Ra te d V RRMRe a p p lie d
800
600 IRK.56.. Serie s Per Jun c tion 400 0.01 0.1 P ulse Train D uratio n (s) 1
IRK.56.. Series P er Jun c tion
Fig. 14 - Maximum Non-Repetitive Surge Current
Fig. 15 - Maximum Non-Repetitive Surge Current
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IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
200 M ax im um To tal O n-sta te P ow e r Loss (W )
S R th
0.
0.
180 160
140 120
180 120 90 60 30
3 K/ W
2 K/
0.7
100
80 60
C onduction Ang le
1K /W
1 .5
K/ W 2 K/ W
0. 4 K/ W
K/
W 0. 5 K/
A
W
.1 =0 K/W e lt -D
W
aR
40
20 0
IRK .56.. Se rie s Pe r M od ule T J = 125 C
4 K /W
0
20
40
60
80
100
120
140 0
20
40
60
80
100
120
140
To tal R M S O utpu t C u rre nt (A )
M a xim um Allo w ab le A m bien t Te m p era ture ( C )
Fig. 16 - On-state Power Loss Characteristics
450 M a xim um To tal Po w e r Loss (W ) 400 350 300 250 200 150 100 50 0 0 20 40 60 80 100 120 0 140 20 40 60 80 100 120 140 To ta l O utp ut C urren t (A ) M ax im um A llo w a b le Am b ie n t Tem p e rature ( C ) 2 x IRK.56.. Se ries Sing le P ha se Brid g e C on n ec te d T J = 125 C
180 (Sine ) 180 (Rec t)
0. 2 K/
S R th A
= 0 .1
W
K/ W -D
0.
3K
e lt
/W
a R
0.5
K /W
0 .7
K/ W
1 K/ W
2 K/ W
Fig. 17 - On-state Power Loss Characteristics
600
SA R th
M axim um Total Pow er Loss (W )
500 400 300 200 100 0 0 20 40 60 80 100 120 140 160 180 0 20 120 (Re c t)
0. 2 K/
= 0. 1 K/ W
W
-D el ta
0. 3
R
K/
W
0 .5
3 x IRK.56.. Se ries Thre e P ha se B rid g e C on n ec te d T J = 125 C
K/ W
0 .7
K/W
1 K/W
40
60
80
100
120
140
To ta l O utp ut C urren t (A )
M a xim um A llo w a b le A m b ie nt Te m p erat ure ( C )
Fig. 18 - On-state Power Loss Characteristics
8
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IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
1000 In sta nta ne o us On-state C urren t (A) Insta nta ne ou s O n -state C urre nt (A) 1000
100
100
T J = 25 C 10 T J = 125 C IRK .41.. Serie s Per Jun c t io n 1 0 1 2 3 4 5 6 7 Insta n tan e o us O n -sta te V o lta ge (V )
TJ = 25 C 10 TJ = 125 C IRK.56.. Se ries Per Jun c tion 1 0.5
1
1.5
2
2.5
3
3.5
4
4.5
In sta nta n eo us O n -state V olta g e (V )
Fig. 19 - On-state Voltage Drop Characteristics
M axim um Reve rse Re co ve ry C h a rg e - Q rr ( C ) 500 450 400 350 300 250 200
10 A 20 A
Fig. 20 - On-state Voltage Drop Characteristics
110 100
100 A
M axim um Re verse Recove ry C urre nt - Irr (A)
IRK.41.. Se ries IRK.56.. Se ries T J = 125 C
I TM = 200 A
I TM = 200 A 100 A
90 80 70 60 50 40 30 10 20 30 40 50 60 70 80
50 A 20 A 10 A
50 A
150 100 10 20 30 40 50 60 70 80 90 100 Rate O f Fa ll O f O n -sta te C urren t - di/dt (A / s)
IRK.41.. Se ries IRK.56.. Se ries T J = 125 C 90 100
Ra te O f Fa ll O f Forw ard C urrent - d i/d t (A / s)
Fig. 21 - Recovery Charge Characteristics
1 Stead y State V alue: R thJC = 0.46 K/W R thJC = 0.40 K/W (D C Ope ration) 0.1 IRK.41.. Serie s IRK.56.. Serie s
Fig. 22 - Recovery Current Characteristics
Tra nsie nt The rm al Im peda nc e Z thJC (K /W )
Per Junc tion
0.01 0.001
0.01
0.1 Square W ave Pulse D uration (s)
1
10
Fig. 23 - Thermal Impedance ZthJC Characteristics
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IRK.41, .56 Series
Bulletin I27131 rev. F 02/02
100 Instantaneou s G ate V oltage (V )
R ec ta n g ula r g a te p ulse a )Rec o m m e nd e d lo a d lin e for ra ted d i/d t: 20 V , 30 oh m s tr = 0.5 s, t p > = 6 s b )R ec o m m en d ed loa d line fo r < = 30 % ra te d d i/dt : 20 V , 65 o hm s 10 tr = 1 s, tp > = 6 s
(1) (2) (3) (4)
(a)
PG M PG M PG M PG M
= = = =
100 W , tp = 500 s 50 W , tp = 1 m s 20 W , tp = 25 m s 10 W , tp = 5 m s
(b)
TJ = -40 C TJ = 25 C TJ = 12 5 C
1
(4) (3)
(2) (1)
VGD IG D 0.1 0.001 0.01 IRK.41../.56.. Se ries 0.1 1 Frequenc y Lim ited by PG(AV) 10 100 1000
Instan tane ous G ate C urre nt (A)
Fig. 24 - Gate Characteristics
Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR's Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 02/02
10
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