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Industrial Power Supplies
TSP-WR Series, 180-600 Watt Innovative and Powerful Features! For worldwide Operation - with ultrawide Input Range from 100 to 550VAC
CB
EN 60950 IEC 60950
Scheme
UL 60950 UL 508
II3G ATEX 95
For Single- and 3 Phase Networks Robust Design- qualified for
harsh Industrial Environments
Industrial Operating Temperature
Range: -25C to +70C
Power Good Signal Indefinite Short Circuit, Overvoltage
and Overtemperature Protection
Wall Mounting Option Modular Design with Add-on Modules
for: - Redundancy Operation - DC-UPS - Buffer for Power Back-up
International Safety Approvals incl.
ATEX and Class l, Div.2 Certification
3 Year Warranty
The successful TSP series of high performance DIN-Rail Power Supplies has been expanded with 3 additional models which features an ultrawide input range of 85-132/230-550VAC.With this input voltages the power supplies can be used in almost all single- and 3 phase power networks worldwide. A high, continuously available power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances makes these compact modules the best choice to power sensitive loads in industrial process control systems, machine tools or any other demanding industrial application. The power supplies complies also with the new EMC standard for Industrial environments, IEC/EN 61204-3. 3 Add-on Modules for extra functions offer a great flexibility in system applications. A module for redundant operation with true power sharing is available. With the Battery Controller module the power supplies can be extended to a perfect DC-UPS system. The Buffer module provides power back-up up to 4 seconds without the need of any batteries. Easy and vibration proof installation with pluggable screw terminal block and snap-on mounting on DIN-rails.
Models
Model No. TSP 180-124WR TSP 360-124WR TSP 600-124WR Output Voltage (Vnom) 24 VDC (adjustable 24 - 28 VDC) *Output Current (Imax) 7.5 A 15.0 A 25.0 A Output Power (Pmax) 180 W 360 W 600 W
* Max. current at nominal output voltage and operating temperature up to 40C max.
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Page 1 of 10
Industrial Power Supplies
TSP-WR Series Input Specifications
Applicable 3-Phase Networks - TN, TT: 500 VAC Star configuration (EN60950+UL508) 500 VAC Delta (UL508 only) - IT: 400 VAC Delta (IEC-62103) 230 VAC Delta (IEC-60950) 500 VAC UL508 only 85-132 / {187-264 / 323-550 autorange} selectable by manual slide switch EN 61000-3-2, Class A (for limited output power) 20 ms min. (full load 230 - 500 VAC) TSP 180-124WR TSP 360-124WR TSP 600-124WR Efficiency 115 VAC t.b.a t.b.a t.b.a 88% typ. 24 - 28 VDC - Input variation - Load variation (10-100 %) - Load variation (10-100 %) parallel mode 0.5 % max. 0.5 % max. 2.0% 100 mV pk-pk typ. (150 mV pk-pk max. at Imax) current limitation at 125% of Imax. constant current, automatic recovery 34 V electronic overload protection switch off at overtemperature, automatic restart dual color LED (green: DC ok, red: DC off) - trigger threshold: - relay output 18 - 22V DC OK = contact closed (rated: 30VDC / 1.0A) unlimited - 25C...+70C max. (-13F...+158F) (for derating see graph A on page 4) convection cooling, no internal fan -25 C...+85 C (- 13F...+185F) 95 % rel. H max. 2 0.02 %/K >350'000h in acc. to IEC 61709 by ext. contact. DC on: -S contact open DC off: -S connectetd via 1Kohm to -Vout 230 VAC < 23 A < 46 A < 50 A
180-600 Watt
Input voltage ranges Harmonic limits Holdup time Inrush current
Output Specifications
Output voltage adj. range Regulation
Ripple and Noise (20MHz Bandwidth) Electronic short circuit protection Output overvoltage protection Overload protection Overtemperature protection Status indicator Power-Good signal Max. capacitive load
General Specifications
Operating temperature range Cooling Storage temperature Humidity (non condensing) Pollution degree Temperature coefficient Reliability, calculated MTBF Remote On/Off
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 10
Industrial Power Supplies
TSP-WR Series General Specifications
Isolation Safety standards - - - - - Information technology equipment Industrial control equipment Electrical equipment of machines Electronic equipment for power installation Control equipment for hazardous location according to IEC/EN 60950, UL 60950, UL 508C IEC/EN 60950, UL 60950, CSA-C22.2 No. 60950-1-03 UL 508, CSA-C22.2 EN 60204 EN 50178 IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U), ANSI/UL60079-15 (Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U) EN 61558-2-4 EN 60950 sect. 2.5 and NEC Class 2 CB-Report as per IEC 60950, EN 60950-1:2003 CSA/UL 60950, CSA-C22.2 No.14-95, UL 508C CSA File no.: 219759 EN 60204, EN 61558-2-4 ATEX 94/9/EC, ANSI/UL 60079-15, FM 3611. Degree of electrical protection I (IEC 536) IP 20 (IEC 529) EN 61000-6-3, EN 61204-3 EN 55011 class B, EN 55022 class B, EN 55011 class B, EN 55022 class B, EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV IEC / EN 61000-4-3 10 V / m IEC / EN 61000-4-4 2 kV IEC / EN 61000-4-5 1 kV / 2 kV IEC / EN 61000-4-6 10 V IEC / EN 61000-4-8 30 A / m IEC / EN 61000-4-11 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min 3 axis, 15 g half sine, 11 ms aluminium (chassis) / zinc plated steel (cover) - DIN-rail mounting - Wall mounting (option) Connection for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) with wall mounting bracket - see page 10 detachable screw terminals (plugs included) 2 terminals per output
A) Output Power Derating vs Ambient Temperature B) Output Power Derating vs Input Voltage
180-600 Watt
- Safety transformers for SMPS - Limitet power source (model TSP 090-124N) Safety approvals / certifications
Safety class Case protection Electromagnetic compatibility (EMC), Emissions - Conducted RI suppression on input - Radiated RI suppression Electromagnetic compatibility (EMC), Immunity - Electrostatic discharge (ESD) - Radiated RF field immunity - Electrical fast transient / burst immunity - Surge immunity - Immunity to conducted RF disturbances - Power frequency field immunity - Voltage dips Environment Enclosure material Mounting - Vibration acc. IEC 60068-2-6; - Shock acc. IEC 60068-2-27
Output Power Derating
100 90
TSP 600
100 90
TSP 600 TSP 180 TSP 360
Output Power [% Pmax]
70 60 50 40 30 20 10 0 -25
Output Power [% Pmax]
60 70
80
TSP 180 TSP 360
80 70 60 50 40 30 20 10 0
40 50 Temperature [C]
85
100
115
132 187 284 323 Input Voltage [VAC]
550
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 10
Industrial Power Supplies
TSP-WR Series TSP-REM360 Redundancy Module
With this module and two power supplies of the TSP series (180 and 360W models) a highly reliable, true redundant power system can be configured without any additional components. This module enforces the equivalent sharing of the output current by each power supply. The system is fully redundant and provides the output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either, one power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15A each.
180-600 Watt
Models
Order code (includes terminal plugs) TSP-REM360 Input 2 x 24 VDC 2 x Control input Max Power per Input 2 x 360 W Output Voltage adjust 24 VDC (24 - 27 VDC) Output Power max. 360 W
Function Diagram
+ DC IN 1 _
J1.2 J2.3 J2.4 J2.1 J2.2
Connector Positions
Front view
Output Load
--++ Remote Link 2 Remote Link 1
+ _
Bottom view
Top view
J1.1
TSP
J3.1 J3.2
Remote Link 1 + DC IN 2 _
J1.4
Output
Volt adjust
J1.3
J4.1
TSP
Remote Link 2
J4.2
REM Controller
DC IN 1 DC IN 2
J5.1 J5.2
Redundancy ok
Alarm Remote On/Off
J5.3
J5.4
Alarm
Remote On/Off
-+-+
Specifications
Operating temperature Electromagnetic compatibility Redundancy OK signal (Alarm) Remote link cable (0.5m) Remote On/Off Dimensions - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K in correspondence to connected units (no internal switching device) trigger threshold at 18...22VDC, contact closed if one or both inputs failed 2 cables included with TSP-REM360 module by ext. contact: contact open = On, contact closed = Off see page 7
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 4 of 10
Industrial Power Supplies
TSP-WR Series TSP-BFM24 Buffer Module
The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power supply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer period no deterioration of the 24VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 second and an opto-coupler signal is indicating the READY" condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an POWER FAIL" signal. The hold up time is typically 200ms at 25A and 4 seconds typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage. The operation modes of the module are indicated by a LED on the front panel also. The big advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product.
180-600 Watt
Models
Order code (includes terminal plugs) TSP-BFM24 Function Diagram
J2.2
Operating Voltage Range 24...28VDC
Buffer Time 200ms typ. @ 25A max. 4.0 s max. @1.2A Connector Positions
Output Power max. 600 W
Inhibit
J2.1
Discharge
TSP
Charge
J1.1 J1.2
J1.3 J1.4
Volt adjust
Load
J2.4
Active
J2.3
Voltage Detection
Voltage Detection
J2.6 J2.5
Ready
Specifications
Operating temperature Electromagnetic compatibility Buffer voltage Charging Status signals Inhibit Dimensions - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K in correspondence to connected units (no internal switching device) adjustable, >1V below input voltage, min. 22VDC 0.6A max. / 30s max. Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication optocoupler input: 35V max. <5mA see page 7
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 10
Industrial Power Supplies
TSP-WR Series TSP-BCM24 Battery Controller Module
This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In case of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. By this, the battery life time can be extended. The battery is protected against deep discharge. Mains power and the battery status are monitored regularly and failures indicated by corresponding LED's and alarm outputs. The module provides also an external On/Off input to switch-off both, power supply and battery.
180-600 Watt
Models
Order code (includes terminal plugs) TSP-BCM24 Inputs 24 VDC Power Supply and 24 VDC Battery Input Power max 360 W Output Voltage nom. 24 VDC *Output Power max. 360 W
*reduce max. output current by battery charging current Function Diagram
+ DC IN_
J1.2 J2.3 J2.4 J2.1 J2.2
Connector Positions
Front view
+ _ + _
Bottom view
Top view
J1.1
Output Load
--++
TSP
Remote Link
J3.1 J3.2
Volt adjust
Fuse
J1.4 J1.3
Output
24V Battery Battery Controller
AC OK Bat. OK DC OK Remote On/Off DC IN Battery Temp. Sensor (TS) -+-+
Remote Link
J5.1
J5.2 J5.3
J5.4 J5.5
J5.6
J5.7 J5.8
J5.9
T
J5.10
DC-OK BAT.-OK DC-OK input output
Remote On/Off
Temp. Sensor (TS)
Specifications
Operating temperature Electromagnetic compatibility Battery protection Status signals Rating per relay contact Remote link cable (0.5m) Remote On/Off Dimensions - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K in correspondence to connected units (no internal switching device) over voltage, deep discharge, short circuit- and revers connection (built-in fuse) DC-OK input, DC-OK output, BAT OK all relay contact closed at status OK 30 VDC / 1.0 A max. 1 cable included with TSP-BCM24 module by ext. contact: contact open = On, contact closed = Off see page 7
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 6 of 10
Industrial Power Supplies
TSP-WR Series Outline Dimensions
TSP-REM360 TSP-BCM24
35.0
(1.38)
180-600 Watt
110.0
(4.33)
DC OK DC ON O/P ADJ.
110.0 (4.33)
PE N
L
(0.20)
5.0
(0.98)
25.0
(0.20)
5.0
P/S PS
Remote
80.0
(3.15)
38.5 (1.52)
Weight: 0.5kg (1.0lb)
TSP 180-124 WR TSP-BFM24
54.0
(2.13)
110.0
(4.33)
DC ON O/P ADJ.
DC OK
110.0 (4.33)
PE N(L2) L
(0.20)
5.0
(0.98)
25.0
14.5
(0.57)
Remote
P/S
SP
80.0
(3.15)
38.5 (1.52)
Weight: 0.7kg (1.4lb)
Tolerances: 0.5 mm (0.02)
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Page 7 of 10
Industrial Power Supplies
TSP-WR Series Outline Dimensions
TSP 360-124WR
80.0
(3.15)
180-600 Watt
125.0
(4.92)
DC OK DC ON O/P ADJ.
125.0 (4.92)
PE N(L2) L
46.0
(1.81) (0.20)
(0.67)
17.0
5.0
(0.98)
25.0
25.0
(0.98)
Remote PS P/S
86.5
(3.41)
45.0
(1.77)
Weight: 1.1kg (2.4lb)
Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02)
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Page 8 of 10
Industrial Power Supplies
TSP-WR Series Outline Dimensions
TSP 600-124WR
P/S PS Remote
180-600 Watt
(0.98)
25.0 148.0
(5.83)
25.0
(0.98)
21.0
(0.83)
190.0
(7.48)
125.0
(4.92)
125.0 (4.92)
DC ON DC OK O/P ADJ.
PE N(L2) L
86.5
(3.41)
45.0
(1.77)
Weight: 3.0 kg (6.0lb)
Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02)
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Page 9 of 10
Industrial Power Supplies
TSP-WR Series TSP-WMK Wall Mounting Bracket
Ordercode of kit TSP-WMK01 TSP-WMK02 For models TSP 180 TSP 360, TSP 600 Content of kit 1 bracket type A incl. M4-screw (DIN 74-Af4) 2 brackets type B incl. M4-screws (DIN 74-Af4)
180-600 Watt
Type A:
42.5 (1.67) 34.5 (1.36)
85.0 (3.35)
TSP REM360 TSP BCM24
34.5 (1.36) 2.0 (0.08)
4 x positioning holes
31.0 (5.06)
TSP 180-124WR TSP BFM
15.0
(0.59)
7.0 (0.28)
15.0
(0.59)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Type B:
46.0 (1.81) 33.0 (1.30) 25 (0.98) 2.0 (0.08)
TSP 360-124WR
96.0 (3.78)
30.0 (1.18)
2x o4.3 (0.17)
50.0 (1.97)
o 4.3 (0.17)
2.0 (0.08)
TSP 600-124WR
4 x positioning holes
62.5 (2.46)
198.0 (7.80)
15.0
(0.59)
7.0 (0.28)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Dimensions: [mm] ( ) = Inch
Specifications can be changed without notice
Rev. 09/05
Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43311 4511 * Fax +41 43311 4545 * info@traco.ch * www.tracopower.com
62.5 (2.46)
55.0 (2.16)
55.0 (2.16)
o 4.3 (0.17)
o 4.3 (0.17)
o 4.3 (0.17)
Page 10 of 10

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