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DV200-27000S Series HIGH RELIABILITY DC-DC CONVERTERS DESCRIPTION The DV200 series of high reliability, isolated DC-DC converters is operable over a wide (-55 C to +100 C) temperature range with no power derating. Unique to the DV200 series is a magnetic feedback circuit that is radiation immune. Operating at a nominal fixed frequency of 500 kHz, these regulated, isolated units utilize well-controlled undervoltage lockout circuitry to eliminate slow start-up problems. The current sharing function allows a maximum of five units to be connected in parallel to boost the total output power to 5 times. The output voltage is trimmable up to +10% or down -20%. These converters are designed and manufactured in a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883. FEATURES * * * * * * * * * * * * * * High Reliability Parallel Up to 5 Units With Current Sharing Output Voltage Trim Up +10% or Down -20% Wide Input Voltage Range: 160 to 400 Volts Up to 175 Watts Output Power Radiation Immune Magnetic Feedback Circuit NO Use of Optoisolators Undervoltage Lockout Indefinite Short Circuit Protection Current Limit Protection Input Transient Voltage: 500 Volts for 1 second High Power Density: 80 W/in3 Custom Versions Available Additional Environmental Screening Available Figure 1 - DV200-27000S DC-DC Converter (Not To Scale) 15006DSA 17921 Bothell-Everett Highway, Suite 108 Bothell, WA 98012 http://www.vpt-inc.com Sales Information: Phone: (425) 487-4850 Fax: (425) 487-4802 E-mail: sales@vpt-inc.com 1 DV200-27000S Series SPECIFICATIONS (TCASE = -55C to +100C, VIN = +270V 5%, Full Load, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1,2 Power Dissipation (Full Load, TCASE = +100C) Parameter STATIC INPUT Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power 2 2 3 3 3 400 VDC 500 Volts 175 Watts 40 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) DV200-2703R3S Min 160 0 9.5 140 135 +25C -65C to +135C 270C 115 Grams Units Conditions DV200-27005S Min 160 0 9.5 140 135 4.95 4.90 0 0 -20 80 400 450 100 - Typ 270 3 8 100 10.5 150 145 3.30 3.30 50 10 10 0 78 45 45 500 500 955 200 200 200 50 150 0 Max 400 500 5 20 150 1.5 11.5 159 155 3.33 3.37 100 30 100 50 50 10 2000 600 550 400 300 500 200 300 15 Typ 270 3 8 100 10.5 150 145 5.00 5.00 50 10 10 83 45 45 500 500 955 200 200 200 50 150 0 Max 400 500 5 20 150 1.5 11.5 159 155 5.05 5.10 150 30 100 50 50 10 2000 600 550 400 300 500 200 300 25 Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz To Disable Output V V mA mA mAp-p V V V V V V W A mVp-p mV mV % % W W F kHz kHz M kHrs mVPK Sec mVPK Sec mSec mVPK Inhibit Pin Open Circuit Voltage VOUT VOUT IOUT VOUT VOUT VOUT VOUT TCASE = 25C TCASE = -55C to +100C VIN = 160V to 400V VIN = 160V to 400V Full Load, 10kHz to 10MHz VIN = 160V to 400V No Load to Full Load Full Load Full Load Overload 3 3.27 3.23 0 0 -20 76 400 Current Ripple Voltage Line Regulation Load Regulation Voltage Trim EFFICIENCY LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD 3 Short Circuit SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION 4 VH - VL = 5V Duty Cycle = 20% - 80% 1000 VDC GB @ TC = 55C VOUT VOUT VOUT 450 100 - MTBF (MIL-HDBK-217F) DYNAMIC Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot 5 3 Half Load to Full Load VIN = 180V to 400V VIN = 0V to 270V Line Step Output Transient 3, 5 Notes: 1. Dependant on output voltage. 2. Derate linearly to 0 at 125C. 3. Verified by qualification testing. 4. Input to output and input to case. Isolation from output to case is 500VDC. 5. Time for output voltage to settle within 1% of its nominal value. 15006DSA 2 DV200-27000S Series SPECIFICATIONS (TCASE = -55C to +100C, VIN = +270V 5%, Full Load, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1,2 Power Dissipation (Full Load, TCASE = +100C) Parameter STATIC INPUT Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power 2 2 3 3 3 400 VDC 500 Volts 175 Watts 40 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) DV200-27012S Min 160 0 9.5 140 135 +25C -65C to +135C 270C 115 Grams Units Conditions DV200-27015S Max 400 500 5 20 200 1.5 11.5 159 155 Typ 270 3 8 100 10.5 150 145 12.0 12.0 50 10 10 85 45 45 500 500 955 900 200 900 200 150 - Min 160 0 9.5 140 135 14.85 14.70 0 0 -20 82 400 450 100 - Typ 270 3 8 100 10.5 150 145 15.0 15.0 50 10 10 86 45 45 500 500 955 900 200 900 200 150 - Max 400 500 5 20 200 1.5 11.5 159 155 15.15 15.30 175 11.7 150 50 50 10 1000 600 550 1200 400 1200 400 300 50 Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz To Disable Output V V mA mA mAp-p V V V V V V W A mVp-p mV mV % % W W F kHz kHz M kHrs mVPK Sec mVPK Sec mSec mVPK Inhibit Pin Open Circuit Voltage VOUT VOUT IOUT VOUT VOUT VOUT VOUT TCASE = 25C TCASE = -55C to +100C VIN = 160V to 400V VIN = 160V to 400V Full Load, 10kHz to 10MHz VIN = 160V to 400V No Load to Full Load Full Load Full Load Overload 3 11.88 11.76 0 0 -20 82 400 12.12 12.24 175 14.6 150 50 50 10 1000 600 550 1200 400 1200 400 300 50 Current Ripple Voltage Line Regulation Load Regulation Voltage Trim EFFICIENCY LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD 3 Short Circuit SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION 4 VH - VL = 5V Duty Cycle = 20% - 80% 1000 VDC GB @ TC = 55C VOUT VOUT VOUT 450 100 - MTBF (MIL-HDBK-217F) DYNAMIC Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot 5 3 Half Load to Full Load VIN = 180V to 400V VIN = 0V to 270V Line Step Output Transient 3, 5 Notes: 1. Dependant on output voltage. 2. Derate linearly to 0 at 125C. 3. Verified by qualification testing. 4. Input to output and input to case. Isolation from output to case is 500VDC. 5. Time for output voltage to settle within 1% of its nominal value. 15006DSA 3 DV200-27000S Series SPECIFICATIONS (TCASE = -55C to +100C, VIN = +270V 5%, Full Load, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1,2 Power Dissipation (Full Load, TCASE = +100C) Parameter STATIC INPUT Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power 2 2 3 3 3 400 VDC 500 Volts 175 Watts 40 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) DV200-27028S Min 160 0 9.5 140 135 +25C -65C to +135C 270C 115 Grams Conditions Typ 270 3 8 100 10.5 150 145 28.0 28.0 100 10 10 86 45 45 500 500 955 1600 200 1600 200 150 - Max 400 500 5 20 200 1.5 11.5 159 155 28.28 28.56 175 6.25 250 100 100 10 1000 600 550 2400 400 2400 400 300 100 Units Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz To Disable Output V V mA mA mAp-p V V V V V V W A mVp-p mV mV % % W W F kHz kHz M kHrs mVPK Sec mVPK Sec mSec mVPK Inhibit Pin Open Circuit Voltage VOUT VOUT IOUT VOUT VOUT VOUT VOUT TCASE = 25C TCASE = -55C to +100C VIN = 160V to 400V VIN = 160V to 400V Full Load, 10kHz to 10MHz VIN = 160V to 400V No Load to Full Load Full Load Full Load Overload 3 27.72 27.44 0 0 -20 82 400 Current Ripple Voltage Line Regulation Load Regulation Voltage Trim EFFICIENCY LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD 3 Short Circuit SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION 4 VH - VL = 5V Duty Cycle = 20% - 80% 1000 VDC GB @ TC = 55C VOUT VOUT VOUT 450 100 - MTBF (MIL-HDBK-217F) DYNAMIC Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot 5 3 Half Load to Full Load VIN = 180V to 400V VIN = 0V to 270V Line Step Output Transient 3,5 Notes: 1. Dependant on output voltage. 2. Derate linearly to 0 at 125C. 3. Verified by qualification testing. 4. Input to output and input to case. Isolation from output to case is 500VDC. 5. Time for output voltage to settle within 1% of its nominal value. 15006DSA 4 DV200-27000S Series BLOCK DIAGRAM PIN 5 270V IN PIN 6 +V OUT PIN 10 IN COM PIN 1 Q1 MAGNETIC FEEDBACK VOLTAGE AND CURRENT AMPLIFIERS PIN 8 PIN 7 PIN 9 PWM CONTROL PIN 3 SHARE OUT COM TRIM +S -S UNDER VOLTAGE SHUTDOWN PRIMARY HOUSEKEEPING SUPPLY INH / SYNC IN SYNC OUT PIN 4 PIN 2 SECONDARY HOUSEKEEPING SUPPLY Figure 2 CONNECTION DIAGRAM 5 2200PF 4 INH/SYNC IN 270 Vdc 6 270V IN +V OUT +S 7 LOAD 9 + -S IN COM OUT COM 10 1 Figure 3 15006DSA 5 DV200-27000S Series INHIBIT DRIVE CONNECTION DIAGRAMS OPTOISOLATOR INH/SYNCIN 4 25K + IN COM 1 10V Figure 4 - Isolated Inhibit Drive and Internal Equivalent Circuit PARALLEL CONNECTION DIAGRAM DV200-27000S DC-DC CO NVERTER 5 270V IN 4 INH / SYNC IN 270 Vdc +V OUT +S SHARE -S 1 IN COM OUT COM 10 CASE DV200-27000S DC-DC CO NVERTER 5 4 INH / SYNC IN SHARE -S 1 IN COM OUT COM 10 CASE 3 9 270V IN +V OUT +S 6 7 7 3 9 6 * + - LO AD * Figure 5 - Parallel Connection with Current Sharing (*Shown with optional "OR" ing diode) 15006DSA 6 DV200-27000S Series OUTPUT VOLTAGE TRIM +V OUT PIN 6 50 +S PIN 7 10K TRIM R-TRIM (TRIM DOWN) + 2.5V The output voltage can be trimmed down by connecting a resistor between the TRIM pin (PIN 8) and the +V OUT pin (PIN 6), or can be trimmed up by connecting a resistor between the TRIM pin (PIN 8) and the OUT COM pin (PIN 10). The maximum trim range is +10% up and -20% down. The appropriate resistor values versus the output voltage are given in the trim table below. 15K PIN 8 + - Ri -S PIN 9 50 OUT COM PIN 10 R-TRIM (TRIM UP) Figure 6 - Output Voltage Trim DV200-2703R3S +VOUT (V) 3.60 3.55 3.50 3.45 3.40 3.35 3.30 3.25 3.20 3.15 3.10 3.05 3.00 RTRIM () 68.3k 85k 110k 151.7k 235k 485k 135k 55k 28.3k 15k 7k 1.7k DV200-27005S +VOUT (V) 5.5 5.4 5.3 5.2 5.1 5.0 4.9 4.8 4.7 4.6 4.5 4.4 4.3 4.2 4.1 4.0 RTRIM () 35k 47.5k 68.3k 110k 235k 225k 100k 58.3k 37.5k 25k 16.7k 10.7k 6.3k 2.8k 0 DV200-27012S +VOUT (V) 13.2 13.0 12.8 12.6 12.4 12.2 12.0 11.8 11.6 11.4 11.2 11.0 10.8 10.6 10.4 10.2 10.0 9.8 9.6 RTRIM () 5.8k 10k 16.2k 26.6k 47.3k 109k 454k 213k 134k 94k 70.1k 54.3k 42.9k 34.4k 27.8k 22.5k 18.2k 14.6k DV200-27015S +VOUT (V) 16.50 16.25 16.00 15.75 15.50 15.25 15.00 14.75 14.50 14.25 14.00 13.75 13.50 13.25 13.00 12.75 12.50 12.25 12.00 RTRIM () 1.7k 5k 10k 18.3k 35k 85k 475k 225k 142k 100k 75k 58.3k 46.4k 37.5k 30.6k 25k 20.5k 16.7k DV200-27028S +VOUT (V) 30.5 30 29.5 29 28.5 28 27.5 27 26.5 26 25.5 25 24.5 24 23.5 23 22.5 RTRIM () 1.9k 6.2k 13.2k 27.3k 69.7k 832k 400k 256k 184k 141k 112k 91.4k 76k 64k 54.4k 46.6k 15006DSA 7 DV200-27000S Series PACKAGE SPECIFICATIONS TOP VIEW PIN 1 2 3 4 5 6 7 8 9 10 FUNCTION IN COM SYNC OUT SHARE INH / SYNC IN 270V IN +V OUT +S TRIM -S OUT COM SIDE VIEW Figure 7 - Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated) 15006DSA 8 DV200-27000S Series PACKAGE PIN DESCRIPTION Pin 1 2 3 4 5 6 7 8 9 10 Function IN COM SYNC OUT SHARE INH / SYNC IN 270V IN +V OUT +S TRIM -S OUT COM Description Input Common Connection Output Synchronization Signal Current Share Logic Low = Disabled Output. Unconnected or open collector TTL or Square-wave Synchronization Signal = Enabled Output. Positive Input Voltage Connection Positive Output Voltage Connection Positive Sense Trim Output Voltage to +10%, -20% of Nominal Value Return Sense Output Common Connection ENVIRONMENTAL SCREENING Screening Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Final Inspection MIL-STD-883 IPC-A-610 Class III -55C, 100C, 10 cycles 96 hours at +100C 12 hours at +100C 100% at -55C, 25C, 100C1 100% at 25C Method 2009 Standard (No Suffix) * Military /ML * * * * * * * * Note: 1. 100% R&R testing at -55C, +25C, and +100C with all test data included in product shipment. 15006DSA 9 DV200-27000S Series ORDERING INFORMATION DV2001 270 2 05 3 S 4 /ML 5 - XXX 6 (1) Product Series DV200- (2) Nominal Input Voltage 270 270 Volts (3) Output Voltage 3R3 05 12 15 28 3.3 Volts 5 Volts 12 Volts 15 Volts 28 Volts (4) Number of Outputs S Single (5) Screening Code None /ML Standard Military (6) Additional Screening Code Contact Sales Please contact your sales representative or the VPT Inc. Sales Department for more information concerning additional environmental screening and testing, different input voltage, output voltage, power requirement, source inspection, and/or special element evaluation for space or other higher quality applications. CONTACT INFORMATION To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales Department at: Phone: Fax: E-mail: (425) 487-4850 (425) 487-4802 sales@vpt-inc.com All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors or omissions. The products or specifications contained herein are subject to change without notice. 15006DSA 10 |
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