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PS21254-E
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
A N J
86.5 M C
HEATSINK SIDE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
F G X
B
1
22
23
24
25
26
E
K
K
K
L
P H
D Q (2 PLACES)
Z R S
Z V W
T 45.0
T
Description: DIP and mini-DIP IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 4th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Optimized for 15kHz Operation Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21254-E is a 600V, 15 Ampere DIP Intelligent Power Module.
U U Y
TERMINAL CODE
1 UP 2 VP1 3 VUFB 4 VUFS 5 VP 6 VP1 7 VVFB 8 VVFS 9 WP 10 VP1 11 VPC 12 VWFB 13 VWFS 14 VN1 15 VNC 16 CIN 17 CFO 18 FO 19 UN 20 VN 21 WN 22 P 23 U 24 V 25 W 26 N
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M Inches 3.070.02 1.220.02 0.320.02 2.640.01 Millimeters 79.00.5 31.00.5 8.00.5 67.00.3 Dimensions N P Q R S T U V W X Y Z Inches 2.98 0.020.01 Millimeters 75.6 0.50.2
0.180.01 Dia. 4.50.2 Dia. 0.080.02 0.040.01 0.02 Max. 0.020.02 0.07 Max. 0.030.01 0.450.02 0.13 Max. 0.03 1.90.05 1.00.2 0.5 Max. 0.60.5 1.75 Max. 0.80.2 11.50.5 3.25 Max. 0.7
0.530.01 Dia. 13.40.2 Dia. 0.840.02 1.100.02 0.150.01 0.110.01 0.390.01 0.790.01 0.500.04 21.40.5 28.00.5 3.80.2 2.80.3 10.00.3 20.00.3 12.81.0
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21254-E IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (See TC Measure Point Illustration) Mounting Torque, M4 Mounting Screws Module Weight (Typical) Heatsink Flatness Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PS21254-E -20 to 150 -40 to 125 -20 to 100 13 54 -50 to 100 400 1500 Units C C C in-lb Grams m Volts Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@TC 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). **VD = VDB = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s
IGBT Inverter Sector
Collector-Emitter Voltage Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C, Instantaneous Value (Pulse)) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 15 30 450 500 43 Volts Amperes Amperes Volts Volts Watts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VCIN VFO IFO VSC 20 20 -0.5 ~ 5.5 -0.5 ~ VD+0.5 15 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21254-E IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) ton trr tC(on) toff tC(off) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25C, -IC = 15A, VCIN = 5V IC = 15A, Tj = 25C, VD = VDB = 15V, VCIN = 0V IC = 15A, Tj = 125C, VD = VDB = 15V, VCIN = 0V Inductive Load Switching Times VCC = 300V, VD = 15V, IC = 15A, Tj = 125C, VCIN = 5V(off), 0V(on), Inductive Load (Upper-Lower Arm), Note: ton, toff includes delay time of the internal control circuit. -- -- -- -- -- 0.1 -- -- -- -- -- -- 2.5 1.8 1.9 0.7 0.1 0.4 0.7 0.35 1.0 10 3.4 2.45 2.6 1.2 -- 0.8 1.8 1.25 mA mA Volts Volts Volts S S S S S
TC Measure Point
CONTROL TERMINALS T
HEATSINK BOUNDARY
TC
POWER TERMINALS
TC
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21254-E IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Supply Voltage VD VDB Circuit Current ID Applied between VP1-VPC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, Input = OFF Total of VP1-VPC, VN1-VNC VD = VDB = 15V, Input = ON Total of VP1-VPC, VN1-VNC VD = VDB = 15V, Input = OFF VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, Input = ON VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage VFOH VFOL VFO(sat) PWM Input Frequency Allowable Dead Time fPWM tDEAD VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage (H-side) OFF Threshold Voltage (H-side) ON Threshold Voltage (L-side) OFF Threshold Voltage (L-side) tFO Vth(on) Vth(off) Vth(on) Vth(off) Applied between UN, VN, WN-VNC VSC = 0V, FO Circuit: 10k to 5V Pull-up VSC = 1V, FO Circuit: 10k to 5V Pull-up VSC = 1V, IFO = 15mA TC 100C, Tj 125C Relates to Corresponding Input Signal for Blocking Arm Shoot-through (-20C TC 100C) Short Circuit Trip Level* Supply Circuit Under-voltage Tj = 25C, VD = 15V* Trip Level, Tj 125C Reset Level, Tj 125C Trip Level, Tj 125C Reset Level, Tj 125C CFO = 22nF Applied between UP, VP, WP-VPC 0.45 10.0 10.5 10.3 10.8 1.0 0.8 2.5 0.8 2.5 0.5 -- -- -- -- 1.8 1.4 3.0 1.4 3.0 0.55 12.0 12.5 12.5 13.0 -- 2.0 4.0 2.0 4.0 Volts Volts Volts Volts Volts mS Volts Volts Volts Volts 4.9 -- 0.8 -- 2.5 -- 0.8 1.2 15 -- -- 1.2 1.8 -- -- Volts Volts Volts kHz S -- -- 1.00 mA -- -- 1.00 mA -- -- 9.70 mA -- -- 8.50 mA 13.5 13.5 15.0 15.0 16.5 16.5 Volts Volts
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A. **Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21254-E IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module. Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 2.85 4.5 0.067 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) fPWM tDEAD Applied between UP, VP, WP-VPC Applied between UN, VN, WN-VNC TC 100C, Tj 125C For Each Input Signal -- 2.5 15 -- Condition Applied between P-N Terminals Applied between VP1-VPC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS -1 -- 1 0 ~ 0.65 4.0 ~ 5.5 -- -- V/s Volts Volts kHz S Min. 0 13.5 13.5 Typ. 300 15.0 15.0 Value 400 16.5 16.5 Units Volts Volts Volts
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21254-E IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
+5V +15V R2 x 3 R3 CSF WN VN UN FO INPUT SIGNAL CONDITIONING N RSHUNT
RSF
C5 x 3 C4 C3 C2
CIN VNC VN1 UV PROT. +VCC LVIC VWFS
CONTROLLER
C1 R1 D1
+
C2
VWFB VPC
OVER CURRENT PROTECTION
CFO
FAULT LOGIC
GATE DRIVE
W
LEVEL SHIFT
R2 C5 C1 R1 R2 C5 C1 R1 R2 C5 D1 D1
C2
VP1 WP +VCC
+
C2
VVFS VVFB
HVIC
GATE DRIVE UV PROT.
INPUT CONDITION
MOTOR V
LEVEL SHIFT
C2
VP1 VP +VCC
+
C2
VUFS VUFB
HVIC
GATE DRIVE UV PROT.
INPUT CONDITION
U
AC LINE C7 C6 +
LEVEL SHIFT
C2
VP1 UP +VCC
GATE DRIVE UV PROT.
INPUT CONDITION
This symbol indicates connection to ground plane.
Component Selection: Dsgn. D1 C1 C2 C3 C4 C5 C6 C7 CSF RSF RSHUNT R1 R2 R3 Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. This signal should be pulled high with 5.1k ohm resistor (R3). 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the OC function. 7) RSF, CSF set over current protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. Typ. Value 1A, 600V 10-100uF, 50V 0.22-2.0uF, 50V 1-100uF, 50V 22nF, 50V 100-1000pF, 50V 200-2000uF, 450V 0.1-0.22uF, 450V 1000pF, 50V 1.8k ohm 5-100 mohm 1-100 ohm 4.7k ohm 5.1k ohm Description Boot strap supply diode - Ultra fast recovery Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) Control power supply filter - Electrolytic, long life, low Impedance, 105C Fault lock-out timing capacitor - Multilayer ceramic (Note 4) Input signal noise filter - Multilayer ceramic (Note 1) Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) Short circuit detection filter resistor (Note 6, Note 7) Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) Boot strap supply inrush limiting resistor (Note 5) Control input pull-up resistor (Note 1, Note 2) Fault output signal pull-up resistor (Note 3)
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HVIC
P

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