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High Performance Dual Channel Current Mode Controller
The MC34065 is a high performance, fixed frequency, dual current mode controllers. It is specifically designed for off-line and dc-to-dc converter applications offering the designer a cost effective solution with minimal external components. This integrated circuit feature a unique oscillator for precise duty cycle limit and frequency control, a temperature compensated reference, two high gain error amplifiers, two current sensing comparators, Drive Output 2 Enable pin, and two high current totem pole outputs ideally suited for driving power MOSFETs. Also included are protective features consisting of input and reference undervoltage lockouts each with hysteresis, cycle-by-cycle current limiting, and a latch for single pulse metering of each output. The MC34065 and MC33065 are available in dual-in-line and surface mount packages. * Unique Oscillator for Precise Duty Cycle Limit and Frequency Control
MC34065 MC33065
HIGH PERFORMANCE DUAL CHANNEL CURRENT MODE CONTROLLER
SEMICONDUCTOR TECHNICAL DATA
P SUFFIX PLASTIC PACKAGE CASE 648
16 1
* * * * * * * *
Current Mode Operation to 500 kHz Automatic Feed Forward Compensation Separate Latching PWMs for Cycle-By-Cycle Current Limiting Internally Trimmed Reference with Undervoltage Lockout Drive Output 2 Enable Pin Two High Current Totem Pole Outputs Input Undervoltage Lockout with Hysteresis Low Startup and Operating Current PIN CONNECTIONS Representative Block Diagram
VCC Vref 5.0 V Reference Vref Undervoltage Lockout Oscillator 2 + - Error Amp 1 Latching PWM 1 Drive 7 Output 1 VCC Undervoltage Lockout 16
DW SUFFIX PLASTIC PACKAGE CASE 751G (SO-16L)
16 1
Sync Input 1 CT 2 RT 3 Voltage Feedback 1 4 Compensation 1 5 Current Sense 1 6 Drive Output 1 7 Gnd 8
Current 6 Sense 1 Drive 10 Output 2
16 VCC 15 Vref 14 Drive Output 2 Enable 13 Voltage Feedback 2 12 Compensation 2 11 Current Sense 2 10 Drive Output 2 9 Drive Gnd (Top View)
15
R R
1 Sync Input RT CT Voltage Feedback 1 Compensation 1 5 Drive Output 2 Enable 14 Voltage Feedback 2 13 Compensation 2 12 + - Error Amp 2 3
4
Latching PWM 2 Current 11 Sense 2 Gnd 8 Drive Gnd 9
ORDERING INFORMATION
Device MC34065DW MC34065P MC33065DW MC33065P
(c) Motorola, Inc. 1996
Operating Temperature Range TA = 0 to +70C TA = -40 to +85C
Package SO-16L Plastic DIP SO-16L Plastic DIP
Rev 1
This device contains 208 active transistors.
MOTOROLA ANALOG IC DEVICE DATA
1
MC34065 MC33065
MAXIMUM RATINGS
Rating Total Power Supply and Zener Current Output Current, Source or Sink (Note 1) Output Energy (Capacitive Load per Cycle) Current Sense, Enable, and Voltage Feedback Inputs Sync Input High State (Voltage) Low State (Reverse Current) Error Amp Output Sink Current Power Dissipation and Thermal Characteristics DW Suffix, Plastic Package Case 751G Maximum Power Dissipation @ TA = 25C Thermal Resistance, Junction-to-Air P Suffix, Plastic Package Case 648 Maximum Power Dissipation @ TA = 25C Thermal Resistance, Junction-to-Air Operating Junction Temperature Operating Ambient Temperature MC34065 MC33065 Storage Temperature Range
NOTE: ESD data available upon request.
Symbol (ICC + IZ) IO W Vin VIH IIL IO
Value 50 1.0 5.0 -0.3 to +5.5 5.5 -5.0 10
Unit mA A J V V mA mA
PD RJA PD RJA TJ TA
862 145 1.25 100 +150 0 to +70 -40 to +85
mW C/W W C/W C C
Tstg
-65 to +150
C
ELECTRICAL CHARACTERISTICS (VCC = 15 V [Note 2], RT = 8.2 k, CT = 3.3 nF, for typical values TA = 25C, for min/max values TA is the operating ambient temperature range that applies [Note 3].)
Characteristics REFERENCE SECTION Reference Output Voltage (IO = 1.0 mA, TJ = 25C) Line Regulation (VCC = 11 V to 15 V) Load Regulation (IO = 1.0 mA to 10 mA) Total Output Variation over Line, Load, and Temperature Output Short Circuit Current OSCILLATOR AND PWM SECTIONS Total Frequency Variation over Line and Temperature VCC = 11 V to 15 V, TA = Tlow to Thigh MC34065 MC33065 Frequency Change with Voltage (VCC = 11 V to 15 V) Duty Cycle at each Output Maximum Minimum Sync Input Current High State (Vin = 2.4 V) Low State (Vin = 0.8 V) fosc 46.5 45 fosc/V DCmax DCmin IIH IIL - 46 - - - 49 49 0.2 49.5 - 170 80 51.5 53 1.0 52 0 A 250 160 % % kHz Vref Regline Regload Vref ISC 4.9 - - 4.85 30 5.0 2.0 3.0 - 100 5.1 20 25 5.15 - V mV mV V mA Symbol Min Typ Max Unit
NOTES: 1. Maximum package power dissipation limits must be observed. 2. Adjust VCC above the startup threshold before setting to 15 V. 3. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible: Tlow = 0C for the MC34065 Thigh = +70C for MC34065 Tlow = -40C for the MC33065 Thigh = +85C for MC33065 4. This parameter is measured at the latch trip point with VFB = 0 V DV Compensation 5. Comparator gain is defined as AV DV Current Sense
+
2
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
ELECTRICAL CHARACTERISTICS (continued) (VCC = 15 V [Note 2], RT = 8.2 k, CT = 3.3 nF, for typical values TA = 25C, for min/max values TA is the operating ambient temperature range that applies [Note 3].)
Characteristics ERROR AMPLIFIERS Voltage Feedback Input (VO = 2.5 V) Input Bias Current (VFB = 5.0 V) Open Loop Voltage Gain (VO = 2.0 to 4.0 V) Unity Gain Bandwidth (TJ = 25C) Power Supply Rejection Ratio (VCC = 11 V to 15 V) Output Current Source (VO = 3.0 V, VFB = 2.3 V) Sink (VO = 1.2 V, VFB = 2.7 V) Output Voltage Swing High State (RL = 15 k to ground, VFB = 2.3 V) Low State (RL = 15 k to Vref, VFB = 2.7 V) CURRENT SENSE SECTION Current Sense Input Voltage Gain (Notes 4 and 5) Maximum Current Sense Input Threshold (Note 4) Input Bias Current Propagation Delay (Current Sense Input to Output) DRIVE OUTPUT 2 ENABLE PIN Enable Pin Voltage High State (Output 2 Enabled) Low State (Output 2 Disabled) Low State Input Current (VIL = 0 V) DRIVE OUTPUTS Output Voltage Low State (Isink = 20 mA) (Isink = 200 mA) High State (Isource = 20 mA) (Isource = 200 mA) Output Voltage with UVLO Activated (VCC = 6.0 V, Isink = 1.0 mA) Output Voltage Rise Time (CL = 1.0 nF) Output Voltage Fall Time (CL = 1.0 nF) UNDERVOLTAGE LOCKOUT SECTION Startup Threshold Minimum Operating Voltage After Turn-On TOTAL DEVICE Power Supply Current Startup (VCC = 12 V) Operating (Note 2) Power Supply Zener Voltage (ICC = 30 mA) ICC - - VZ 15.5 0.6 20 17 1.0 25 19 V mA Vth VCC(min) 13 9.0 14 10 15 11 V V V VOL VOH VOL(UVLO) tr tf - - 13 12 - - - 0.1 1.6 13.5 13.4 0.1 28 25 0.4 2.5 - - 1.1 150 150 V ns ns V VIH VIL IIB 3.5 0 100 - - 250 Vref 1.5 400 A AV Vth IIB tPLN(In/Out) 2.75 430 - - 3.0 480 -2.0 150 3.25 530 -10 300 V/V mV A ns VFB IIB AVOL BW PSRR Isource Isink VOH VOL 2.42 - 65 0.7 60 -0.45 2.0 5.0 - 2.5 - 0.1 100 1.0 90 -1.0 12 6.2 0.8 2.58 -1.0 - - - - - V - 1.1 V A dB MHz dB mA Symbol Min Typ Max Unit
NOTES: 1. Maximum package power dissipation limits must be observed. 2. Adjust VCC above the startup threshold before setting to 15 V. 3. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible: Tlow = 0C for the MC34065 Thigh = +70C for MC34065 Tlow = -40C for the MC33065 Thigh = +85C for MC33065 4. This parameter is measured at the latch trip point with VFB = 0 V 5. Comparator gain is defined as AV
DV Compensation + DV Current Sense
MOTOROLA ANALOG IC DEVICE DATA
3
MC34065 MC33065
PIN FUNCTION DESCRIPTION
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Function Sync Input CT RT Voltage Feedback 1 Compensation 1 Current Sense 1 Drive Output 1 Gnd Drive Gnd Drive Output 2 Current Sense 2 Compensation 2 Voltage Feedback 2 Drive Output 2 Enable Vref VCC Description A narrow rectangular waveform applied to this input will synchronize the oscillator. A dc voltage within the range of 2.4 V to 5.5 V will inhibit the oscillator. Timing capacitor CT connects from this pin to ground setting the free-running oscillator frequency range. Resistor RT connects from this pin to ground precisely setting the charge current for CT. RT must be between 4.0 k and 16 k. This pin is the inverting input of Error Amplifier 1. It is normally connected to the switching power supply output through a resistor divider. This pin is the output of Error Amplifier 1 and is made available for loop compensation. A voltage proportional to the inductor current is connected to this input. PWM 1 uses this information to terminate conduction of output switch Q1. This pin directly drives the gate of a power MOSFET Q1. Peak currents up to 1.0 A are sourced and sunk by this pin. This pin is the control circuitry ground return and is connected back to the source ground. This pin is a separate power ground return that is connected back to the power source. It is used to reduce the effects of switching transient noise on the control circuitry. This pin directly drives the gate of a power MOSFET Q2. Peak currents up to 1.0 A are sourced and sunk by this pin. A voltage proportional to inductor current is connected to this input. PWM 2 uses this information to terminate conduction of output switch Q2. This pin is the output of Error Amplifier 2 and is made available for loop compensation. This pin is the inverting input of Error Amplifier 2. It is normally connected to the switching power supply output through a resistor divider. A logic low at this input disables Drive Output 2. This is the 5.0 V reference output. It can provide bias for any additional system circuitry. This pin is the positive supply of the control IC. The minimum operating voltage range after startup is 11 V to 15.5 V.
Figure 1. Timing Resistor versus Oscillator Frequency
16 R T, TIMING RESISTOR (k ) 14 12 10 8.0 6.0
CT = 10 nF VCC = 15 V TA = 25C 3.3 nF 1.0 nF 100 pF 500 pF 220 pF
50 DCmax , DUTY CYCLE MAXIMUM (%) 48 46 44 42 40 38 10 k
Figure 2. Maximum Output Duty Cycle versus Oscillator Frequency
Output 2 Output 1 VCC = 15 V RT = 4.0 k to 16 k CL = 15 pF TA = 25 30 k 50 k 100 k 300 k 500 k fosc, OSCILLATOR FREQUENCY (Hz) 1.0 M
5.0 nF 2.2 nF
330 pF
4.0 10 k
30 k 50 k 100 k 300 k 500 k fosc, OSCILLATOR FREQUENCY (Hz)
1.0 M
4
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
Figure 3. Error Amp Small-Signal Transient Response
VCC = 15 V AV = -1.0 TA = 25C 20 mV/DIV
Figure 4. Error Amp Large-Signal Transient Response
VCC = 15 V AV = -1.0 TA = 25C 200 mV/DIV 1.0 s/DIV
2.55 V
3.0 V
2.50 V
2.5 V
2.45 V 1.0 s/DIV
2.0 V
Figure 5. Error Amp Open Loop Gain and Phase versus Frequency
A VOL, OPEN LOOP VOLTAGE GAIN (dB) 100 80 60 40 20 0 -20 10 Gain VCC = 15 V VO = 1.5 V to 2.5 V RL = 100 k TA = 25C 0 , EXCESS PHASE (DEGREES) 30 60 90 Phase 120 150 180 10 M Vth, CURRENT SENSE INPUT THRESHOLD (V) 0.6
Figure 6. Current Sense Input Threshold versus Error Amp Output Voltage
VCC = 15 V 0.5 0.4 0.3 0.2 0.1 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 VO, ERROR AMP OUTPUT VOLTAGE (V) TA = 25C TA = -55C TA = 125C
100
1.0 k
10 k
100 k
1.0 M
f, FREQUENCY (Hz)
0 VCC = 15 V
I SC, REFERENCE SHORT CIRCUIT CURRENT (mA)
Vref, REFERENCE VOLTAGE CHANGE (mV)
Figure 7. Reference Voltage Change versus Source Current
Figure 8. Reference Short Circuit Current versus Temperature
120 VCC = 15 V RL 0.1 100
-4.0 -8.0 -12 -16 TA = 125C -20 -24 0 TA = 25C TA = -55C
80
20
40
60
80
100
120
60 -55
-25
Iref, REFERENCE SOURCE CURRENT (mA)
0 25 50 75 TA, AMBIENT TEMPERATURE (C)
100
125
MOTOROLA ANALOG IC DEVICE DATA
5
MC34065 MC33065
VO, OUTPUT VOLTAGE CHANGE (2.0 mV/DIV) VO, OUTPUT VOLTAGE CHANGE (2.0 mV/DIV)
Figure 9. Reference Load Regulation
VCC = 15 V IO = 1.0 mA to 10 mA TA = 25C
Figure 10. Reference Line Regulation
VCC = 11 V to 15 V TA = 25C
1.0 ms/DIV
1.0 ms/DIV
Figure 11. Output Saturation Voltage versus Load Current
Vsat , OUTPUT SATURATION VOLTAGE (V) 0 VCC Source Saturation VCC = 15 V (Load to Ground) 80 s Pulsed Load 120 Hz Rate TA = 25C TA = -55C 90% - -1.0 -2.0
Figure 12. Output Waveform
VCC = 15 V CL = 1.0 nF TA = 25C
2.0 1.0 0 0
TA = -55C TA = 25C Gnd Sink Saturation (Load to VCC) 800
10% -
200 400 600 IO, OUTPUT LOAD CURRENT (mA)
50 ns/DIV
VO2, OUTPUT VOLTAGE 2; VO1, OUTPUT VOLTAGE 1 ICC, SUPPLY CURRENT
Figure 13. Output Cross Conduction Current
10 V/DIV 32 ICC , SUPPLY CURRENT (mA)
Figure 14. Supply Current versus Supply Voltage
RT = 8.2 k CT = 3.3 nF VFB1,2 = 0 V Current Sense 1,2 = 0 V TA = 25C
24
VCC = 15 V CL = 15 pF TA = 25C
50 mA/DIV
16
10 V/DIV
8.0
100 ns/DIV
0 0
4.0
8.0
12
16
20
VCC, SUPPLY VOLTAGE (V)
6
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
OPERATING DESCRIPTION
The MC34065 series are high performance, fixed frequency, dual channel current mode controllers specifically designed for Off-Line and dc-to-dc converter applications. These devices offer the designer a cost effective solution with minimal external components where independent regulation of two power converters is required. The Representative Block Diagram is shown in Figure 15. Each channel contains a high gain error amplifier, current sensing comparator, pulse width modulator latch, and totem pole output driver. The oscillator, reference regulator, and undervoltage lock-out circuits are common to both channels. Oscillator The unique oscillator configuration employed features precise frequency and duty cycle control. The frequency is programmed by the values selected for the timing components RT and CT. Capacitor CT is charged and discharged by an equal magnitude internal current source and sink, generating a symmetrical 50 percent duty cycle waveform at Pin 2. The oscillator peak and valley thresholds are 3.5 V and 1.6 V respectively. The source/sink current magnitude is controlled by resistor RT. For proper operation over temperature it must be in the range of 4.0 k to 16 k as shown in Figure 1. As CT charges and discharges, an internal blanking pulse is generated that alternately drives the center inputs of the upper and lower NOR gates high. This, in conjunction with a precise amount of delay time introduced into each channel, produces well defined non-overlapping output duty cycles. Output 2 is enabled while CT is charging, and Output 1 is enabled during the discharge. Figure 2 shows the Maximum Output Duty Cycle versus Oscillator Frequency. Note that even at 500 kHz, each output is capable of approximately 44% on-time, making this controller suitable for high frequency power conversion applications. In many noise sensitive applications it may be desirable to frequency-lock the converter to an external system clock. This can be accomplished by applying a clock signal as shown in Figure 17. For reliable locking, the free-running oscillator frequency should be set about 10% less than the clock frequency. Referring to the timing diagram shown in Figure 16, the rising edge of the clock signal applied to the Sync input, terminates charging of CT and Drive Output 2 conduction. By tailoring the clock waveform symmetry, accurate duty cycle clamping of either output can be achieved. A circuit method for this, and multi-unit synchronization, is shown in Figure 18. Error Amplifier Each channel contains a fully-compensated Error Amplifier with access to the inverting input and output. The amplifier features a typical dc voltage gain of 100 dB, and a unity gain bandwidth of 1.0 MHz with 71 of phase margin (Figure 5). The noninverting input is internally biased at 2.5 V and is not pinned out. The converter output voltage is typically divided down and monitored by the inverting input through a resistor divider. The maximum input bias current is -1.0 A which will cause an output voltage error that is equal to the product of the input bias current and the equivalent input divider source resistance. The Error Amp output (Pin 5, 12) is provided for external loop compensation. The output voltage is offset by two diode drops (1.4 V) and divided by three before it connects to the inverting input of the Current Sense Comparator. This guarantees that no pulses appear at the Drive Output (Pin 7, 10) when the error amplifier output is at its lowest state (VOL). This occurs when the power supply is operating and the load is removed, or at the beginning of a soft-start interval (Figures 20, 21). The minimum allowable Error Amp feedback resistance is limited by the amplifier's source current (0.5 mA) and the output voltage (VOH) required to reach the comparator's 0.5 V clamp level with the inverting input at ground. This condition happens during initial system startup or when the sensed output is shorted: 3.0 (0.5 V) 1.4 V R 5800 W f(min) 0.5 mA
[
)
+
Current Sense Comparator and PWM Latch The MC34065 operates as a current mode controller, whereby output switch conduction is initiated by the oscillator and terminated when the peak inductor current reaches the threshold level established by the Error Amplifier output. Thus the error signal controls the peak inductor current on a cycle-by-cycle basis. The Current Sense Comparator-PWM Latch configuration used ensures that only a single pulse appears at the Drive Output during any given oscillator cycle. The inductor current is converted to a voltage by inserting a ground-referenced sense resistor RS in series with the source of output switch Q1. This voltage is monitored by the Current Sense Input (Pin 6, 11) and compared to a level derived from the Error Amp output. The peak inductor current under normal operating conditions is controlled by the voltage at Pin 5, 12 where: V - 1.4 V (Pin 5, 12) I pk 3R S Abnormal operating conditions occur when the power supply output is overloaded or if output voltage sensing is lost. Under these conditions, the Current Sense Comparator threshold will be internally clamped to 0.5 V. Therefore the maximum peak switch current is: 0.5 V I pk(max) R S When designing a high power switching regulator it may be desirable to reduce the internal clamp voltage in order to keep the power dissipation of RS to a reasonable level. A simple method to adjust this voltage is shown in Figure 19. The two external diodes are used to compensate the internal diodes, yielding a constant clamp voltage over temperature. Erratic operation due to noise pickup can result if there is an excessive reduction of the Ipk(max) clamp voltage. A narrow spike on the leading edge of the current waveform can usually be observed and may cause the power supply to exhibit an instability when the output is lightly loaded. This spike is due to the power transformer interwinding capacitance and output rectifier recovery time. The addition of an RC filter on the Current Sense input with a time constant that approximates the spike duration will usually eliminate the instability, refer to Figure 24.
+
+
MOTOROLA ANALOG IC DEVICE DATA
7
MC34065 MC33065
Figure 15. Representative Block Diagram
VCC Reference Regulator 2.5 V 1 Sync Input 3 RT Oscillator CT 2 1.0 mA Voltage 4 Feedback 1 Compensation 1 5 + - Error Amp 1 2R Current Sense Comparator 1 - + R PWM Latch 1 S Q R Current Sense 1 6 RS 250 A Drive Enable 14 1.0 mA Voltage Feedback 2 13 Compensation 2 + - Error Amp 2 2R Current Sense Comparator 2 - + R PWM Latch 2 S RQ R Drive Output 2 10 Q2 R R Internal Bias 20 k 3.6 V + - + - VCC + UVLO - 16 17 V 14 V Vin = 15 V
Vref
15
+ -
Vref UVLO Drive Output 1 7 Q1
0.5 V
0.5 V
Current Sense 2 11 RS
12 Gnd 8 Drive Gnd 9 + - = Sink Only Positive True Logic
Figure 16. Timing Diagram
Sync Input
Capacitor CT Latch 1 "Set" Input Compensation 1 Current Sense 1 Latch 1 "Reset" Input Drive Output 1 Drive Output 2 Enable Latch 2 "Set" Input Compensation 2 Current Sense 2 Latch 2 "Reset" Input Drive Output 2
8
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
Undervoltage Lockout Two Undervoltage Lockout comparators have been incorporated to guarantee that the IC is fully functional before the output stages are enabled. The positive power supply terminal (VCC) and the reference output (Vref) are each monitored by separate comparators. Each has built-in hysteresis to prevent erratic output behavior as their respective thresholds are crossed. The VCC comparator upper and lower thresholds are 14 V and 10 V respectively. The hysteresis and low startup current makes these devices ideally suited to off-line converter applications where efficient bootstrap startup techniques are required (Figure 28). The Vref comparator disables the Drive Outputs until the internal circuitry is functional. This comparator has upper and lower thresholds of 3.6 V and 3.4 V. A 17 V zener is connected as a shunt regulator from VCC to ground. Its purpose is to protect the IC and power MOSFET gate from excessive voltage that can occur during system startup. The guaranteed minimum operating voltage after turn-on is 11 V. Drive Outputs and Drive Ground Each channel contains a single totem-pole output stage that is specifically designed for direct drive of power MOSFETs. The Drive Outputs are capable of up to 1.0 A peak current with a typical rise and fall time of 28 ns with a 1.0 nF load. Internal circuitry has been added to keep the outputs in a sinking mode whenever an Undervoltage Lockout is active. This characteristic eliminates the need for an external pull-down resistor. Cross-conduction current in the totem-pole output stage has been minimized for high speed operation, as shown in Figure 13. The average added power due to cross-conduction with VCC = 15 V is only 60 mW at 500 kHz. Although the Drive Outputs were optimized for MOSFETs, they can easily supply the negative base current required by bipolar NPN transistors for enhanced turn-off (Figure 25). The outputs do not contain internal current limiting, therefore an external series resistor may be required to prevent the peak output current from exceeding the 1.0 A maximum rating. The sink saturation (VOL) is less than 0.4 V at 100 mA. A separate Drive Ground pin is provided and, with proper implementation, will significantly reduce the level of switching transient noise imposed on the control circuitry. This becomes particularly useful when reducing the Ipk(max) clamp level. Figure 23 shows the proper ground connections required for current sensing power MOSFET applications. Drive Output 2 Enable Pin This input is used to enable Drive Output 2. Drive Output 1 can be used to control circuitry that must run continuously such as volatile memory and the system clock, or a remote controlled receiver, while Drive Output 2 controls the high power circuitry that is occasionally turned off. Reference The 5.0 V bandgap reference is trimmed to 2.0% tolerance at TJ = 25C. The reference has short circuit protection and is capable of providing in excess of 30 mA for powering any additional control system circuitry. Design Considerations Do not attempt to construct the converter on wire-wrap or plug-in prototype boards. High frequency circuit layout techniques are imperative to prevent pulse-width jitter. This is usually caused by excessive noise pick-up imposed on the Current Sense or Voltage Feedback inputs. Noise immunity can be improved by lowering circuit impedances at these points. The printed circuit layout should contain a ground plane with low current signal and high current switch and output grounds returning on separate paths back to the input filter capacitor. Ceramic bypass capacitors (0.1 F) connected directly to VCC and Vref may be required depending upon circuit layout. This provides a low impedance path for filtering the high frequency noise. All high current loops should be kept as short as possible using heavy copper runs to minimize radiated EMI. The Error Amp compensation circuitry and the converter output voltage-divider should be located close to the IC and as far as possible from the power switch and other noise generating components.
MOTOROLA ANALOG IC DEVICE DATA
9
MC34065 MC33065
Figure 17. External Clock Synchronization Figure 18. External Duty Cycle Clamp and Multi-Unit Synchronization
Vref 15 R Bias R External Sync Input 220 pF 1 3 RT Osc CT 2 + - EA1 2 20 k 6 5 8 5.0 k + - 5.0 k + - 5.0 k 4 5 1 2R 0.5 V R 1.08 f+ R )R C A B R B Dmax Drive Output 1 = R )R A B C 4 7 R Q S MC1455 RB 4 5 + - 2R EA1 0.5 V R 3 3 2 Osc RA 1 15 R Bias R 20 k
The external diode clamp is required if the negative Sync current is greater than -5.0 mA.
To additional MC34065's R A Dmax Drive Output 2 = R )R A B
Figure 19. Adjustable Reduction of Clamp Level
VCC 16 Vref 15 R Bias R 1 3 Osc 2 + - 1.0 mA VClamp EA1 2R 0.5 V R - + PWM Latch 1 S Q R 7 20 k + +- _ Q1 5.0 Vref + - 17 V + _ Vin
Figure 20. Soft-Start Circuit
Vref 15 R R 1 3 Osc 2 1.0 mA 4 1.0 M C 5 tSoft-Start 2100 C in F + - EA1 2R 0.5 V R 20 k Bias
4 R2 R1 5
6
RS
V
Clamp
[
1.67 R2 R1
)1
)0.33 x 10-3 R1R1R2 )R2
I
pk(max)
[
V
Clamp R S
Where: 0 VClamp 0.5 V
10
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
Figure 21. Adjustable Reduction of Clamp Level with Soft-Start
VCC 16 Vref 15 1 3 Osc 2 4 + - EA1 R2 C R1 5 MPSA63 Where: 0 VClamp 0.5 V I VClamp 2R 0.5 V R - + 5.0 Vref Bias 20 k + +- _ + -+ _ 17 V 5.0 Vref + +- - + -+ _ Vin
Figure 22. MOSFET Parasitic Oscillations
VCC 16 17 V Vin
R R
Q1 PWM Latch 1 S Q R 7 - + 6 RS
Rg PWM Latch 1 S Q R 7 D1
Q1
1N5819
6
RS
[ pk(max) + ln
V
Clamp R S 1 V C C R1R2 R1
V
Clamp
[
1.67 R2 R1
)1
t
Soft-Start
1-
)R2
Series gate resistor Rg may be needed to damp high frequency parasitic oscillations caused by the MOSFET input capacitance and any series wiring inductance in the gate-source circuit. Rg will decrease the MOSFET switching speed. Schottky diode D1 is required if circuit ringing drives the output pin below ground.
3V
Clamp
Figure 23. Current Sensing Power MOSFET
VCC 16 5.0 Vref + +- _ + -+ _ 17 V Vin
Figure 24. Current Waveform Spike Suppression
VCC 16 5.0 Vref + -+ _ 17 V Vin
- +
PWM Latch 1 S Q R
D SENSEFET S Power Ground to G Input Source Return K 7 M Drive Ground to Pin 9 V
+ +- -
Q1 PWM Latch 1 S Q R 7
Control Circuitry Ground to Pin 8
6 RS 1/4W
[ RS pk DS(on) Pin 6 )RS DM(on)
R
I
R
- +
R 6 C RS
If: SENSEFET = MTP10N10M RS = 200 Then: VPin 6 = 0.075 Ipk
The addition of the RC filter will eliminate instability caused by the leading edge spike on the current waveform.
Virtually lossless current sensing can be achieved with the implementation of a SENSEFET power switch. For proper operation during over current conditions, a reduction of the Ipk(max) clamp level must be implemented. Refer to Figures 19 and 21.
MOTOROLA ANALOG IC DEVICE DATA
11
MC34065 MC33065
Figure 25. Bipolar Transistor Drive
IB + 0 - Vin
Figure 26. Isolated MOSFET Drive
VCC 16 Vin
Base Charge Removal C1
5.0 V Ref + +- -
+ -+ _
17 V Isolation Boundary Q1
RS
- +
PWM Latch 1 S Q R
7
D1
6
R C NS NP
I
The totem-pole outputs can furnish negative base current for enhanced transistor turn-off, with the addition of capacitor C1.
+ pk
V
(Pin
- 1.4 N 6) P N 3R S S
Figure 27. Dual Charge Pump Converter
VCC = 15 V 16
+ -
+ 17 V
47
15 1 3
5.0 Vref 2.5 V R R Bias 20 k
+ +- _
+ _
15 10 Osc PWM Latch 1 S Q R 7 +
1N5819 47 +
+VO 2.0 VCC R2 R1 R2 R1
12 k
1.0 nF
2 4 5
+ -
1.0 mA EA1
2R R
- +
Connect to Pin 4 for closed-loop regulation. 6 15 10 +
0.5 V
) V + 2.5
O
)1
-VO -VCC
250 A 14
+ -
1N5819 47 +
1.0 mA EA2
2R R
13 12
- +
PWM Latch 2 S RQ R
10
0.5 V
Output Load Regulation 11 9 IO (mA) +VO (V) -VO (V) -14.7 29.8 0 -13.4 28.3 1.0 -12.9 27.9 5.0 -12.5 27.5 10 -9.5 24.4 50
8
The capacitor's equivalent series resistance must limit the Drive Output current to 1.0 A. An additional series resistor may be required when using tantalum or other low ESR capacitors. The positive output can provide excellent line and load regulation by connecting the R2/R1 resistor divider as shown.
12
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
Figure 28. 125 Watt Off-Line Converter
10 Cold <1 Hot T T1 92 to 138 Vac 3.0 A 0.22 0.05
MDA + 970G5
270 56 k L1 10 9.0 V + 0.1 A RTN
+
MUR110 16 100 +
T2 MUR110 220 10 k +
1N4148 L3 330 1/2 4N35 L4 0.01 68 k
75 k 5.0 Vref R R Bias 20 k Osc 2 4 16.2 k 1.0 M 100 pF 5 1/2 4N35
+ - + _ + - -
15 1 3 4.7 nF 5.6 k
+ _
T3 330 pF 22 12 k 3300 pF 1N 4937 3.3
MUR415 0.001 10
330 10 10 12 V + 1.0 A RTN
+ 1000 1000 +
+ -12 V 1.0 A 100 V 1.0 A +
2R EA1 0.5 V R
- +
PWM Latch 1 S Q R
7
MTD 2N50
MUR415 MUR 440 100 0.001 L2 MPS + A20
51 k 100 1.3 k
6
1.0 k 470 pF
3.3 k 0.01 TL431A
RTN
10 k
14 13 180 pF 12 8
+ -
47 k 4.7 k 47 k
2R EA2 0.5 V R
- +
PWM Latch 2 S RQ R
10
22
MTH 8N45
Output 2 Shutdown
11
1.0 k 470 pF 0.082
9
Test Line Regulation 100 V Output 12 V Outputs 9.0 V Output Load Regulation 100 V Output 12 V Outputs 9.0 V Output Output Ripple 100 V Output 12 V Outputs 9.0 V Output Short Circuit Current 100 V Output 12 V Outputs 9.0 V Output Efficiency
Conditions Vin = 92 to 138 Vac IO = 1.0 A IO = 1.0 A IO = 0.1 A Vin = 115 Vac IO = 0.25 A to 1.0 A IO = 0.25 A to 1.0 A IO = 0.08 A to 0.1 A Vin = 115 Vac IO = 1.0 A IO = 1.0 A IO = 0.1 A Vin = 115 Vac, RL = 0.1
Results = 40 mV or 0.02% = 32 mV or 0.13% = 55 mV or 0.31% = 50 mV or 0.025% = 320 mV or 1.2% = 234 mV or 1.3% 40 mVpp 100 mVpp 60 mVpp 4.3 A 17 A Output Hiccups
T1 - 468 H per section at 2.5 A, Coilcraft E3496A. T2 - Primary: 156 Turns, #34 AWG Primary Feedback: 19 Turns, #34 AWG Secondary: 17 Turns, #28 AWG Core: TDK H7C1EE22-Z Bobbin: BE22-6H Gap: 0.001 for a primary inductance of 6.8 mH T3 - Primary: 56 Turns, #23 AWG (2 strands) Bifiliar Wound Secondary: 12 V, 4 Turns, #23 AWG (4 strands) Quadfiliar Wound Secondary 100 V: 32 Turns, #23 AWG (2 strands) Bifiliar Wound Core: Ferroxcube EEC 40-3C8 Bobbin: Ferroxcube 40-1112CP Gap: 0.030 for a primary inductance of 212 H L1, L3, L4 - 25 H at 1.0 A, Coilcraft Z7157. L2 - 10 H at 3.0 A, Coilcraft PCV-0-010-03.
Vin = 115 Vac, PO = 125 W
86%
MOTOROLA ANALOG IC DEVICE DATA
13
MC34065 MC33065
Figure 29. 125 Watt Off-Line Converter
5 11/16
4 1/2
Circuit View AC Input
MP5A30 AC Line Input 3300 10 k 3.3 k 1N4140 3300 0.01 L1 10 F 16 V .01 100 F 200 V L2 10 F 16 V 10 F 16 V 100 F 200 V 1000 F 16 V L3 L4
9.0 V
*
100 V
12 V -12 V
T 1.3 k TL431 MUR110 6.9 k 51 k 220 F 16 V
3AG Fuse
0.22 F 250 V
MUR440
T2
0.001 1.0 kV
MDA97005 MUR110
0.001 1.0 kV
T1
1000 F 16 V MUR415
0.05 F 250 V 4N35
270 F 250 V
T3 198
MUR415 4.7 k 75 k 47 k 12 k 2.0 W 4700 5.4 k 16.2 k 1.0 M 100 470 1.0 k 229 1.0 k 229 100 F 16 V 47 k 56 k 5.0 W 3.3 5.0 W 470 330 pF 1.0 kV MTD2N50 0.082 2.0 W 1N4937 10 k 5.0 W 3300 pF 500 V
MC34065
1N4937
180
MTH8N45 Heat Sink
Component View
*100 V and 12 V Shutdown
14
MOTOROLA ANALOG IC DEVICE DATA
MC34065 MC33065
OUTLINE DIMENSIONS
P SUFFIX PLASTIC PACKAGE CASE 648-08 ISSUE R
9
-A-
16
B
1 8
NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL. 4. DIMENSION B DOES NOT INCLUDE MOLD FLASH. 5. ROUNDED CORNERS OPTIONAL. DIM A B C D F G H J K L M S INCHES MIN MAX 0.740 0.770 0.250 0.270 0.145 0.175 0.015 0.021 0.040 0.70 0.100 BSC 0.050 BSC 0.008 0.015 0.110 0.130 0.295 0.305 0_ 10 _ 0.020 0.040 MILLIMETERS MIN MAX 18.80 19.55 6.35 6.85 3.69 4.44 0.39 0.53 1.02 1.77 2.54 BSC 1.27 BSC 0.21 0.38 2.80 3.30 7.50 7.74 0_ 10 _ 0.51 1.01
F S
C
L
-T- H G D
16 PL
SEATING PLANE
K
J TA
M
M
0.25 (0.010)
M
DW SUFFIX PLASTIC PACKAGE CASE 751G-02 (SO-16L) ISSUE A -A-
16 9 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE. 5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.13 (0.005) TOTAL IN EXCESS OF D DIMENSION AT MAXIMUM MATERIAL CONDITION. MILLIMETERS MIN MAX 10.15 10.45 7.40 7.60 2.35 2.65 0.35 0.49 0.50 0.90 1.27 BSC 0.25 0.32 0.10 0.25 0_ 7_ 10.05 10.55 0.25 0.75 INCHES MIN MAX 0.400 0.411 0.292 0.299 0.093 0.104 0.014 0.019 0.020 0.035 0.050 BSC 0.010 0.012 0.004 0.009 0_ 7_ 0.395 0.415 0.010 0.029
-B-
1 8
8X
P 0.010 (0.25)
M
B
M
16X
D
M
J TA
S
0.010 (0.25)
B
S
F R X 45_ C -T-
14X
G
K
SEATING PLANE
M
DIM A B C D F G J K M P R
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. "Typical" parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer. How to reach us: USA / EUROPE / Locations Not Listed: Motorola Literature Distribution; P.O. Box 20912; Phoenix, Arizona 85036. 1-800-441-2447 or 602-303-5454 MFAX: RMFAX0@email.sps.mot.com - TOUCHTONE 602-244-6609 INTERNET: http://Design-NET.com
JAPAN: Nippon Motorola Ltd.; Tatsumi-SPD-JLDC, 6F Seibu-Butsuryu-Center, 3-14-2 Tatsumi Koto-Ku, Tokyo 135, Japan. 03-81-3521-8315 ASIA/PACIFIC: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park, 51 Ting Kok Road, Tai Po, N.T., Hong Kong. 852-26629298
MOTOROLA ANALOG IC DEVICE DATA
*MC34065/D*
MC34065/D
15


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